[11F] ENGINE OVERHAUL <4G69> - - SERVICE SPECIFICATIONS | PRINT PAGE / INDEX / PRIOR / NEXT

SERVICE SPECIFICATIONS
Item | Standard value | Limit
--- | --- | ---
Timing belt
Auto tensioner rod length mm | 3.8 - 4.5 | -
Auto-tensioner rod projection length mm | 12 | -
Auto-tensioner rod pushed-in amount [When pushed with a force of 98 - 196 N] mm | 1.0 or less | -
Valve clearance mm | Intake | 0.11 | -
Exhaust | 0.20 | -
Rocker arms and camshaft
Camshaft cam height mm | Intake | Low speed cam A | 33.84 | Minimum 33.34
Low speed cam B | 37.35 | Minimum 36.85
High speed cam | 37.21 | Minimum 36.71
Exhaust | 37.86 | Minimum 37.36
Camshaft journal outside diameter mm | 45 | -
Cylinder head and valves
Cylinder head flatness of gasket surface mm | Less than 0.03 | 0.2
Cylinder head grinding limit of gasket surface mm (Total resurfacing depth of cylinder head and cylinder block) | - | 0.2
Cylinder head overall height mm | 120 | -
Cylinder head bolt shank length mm | - | 99.4
Valve thickness of valve head (margin) mm | Intake | 1.0 | Minimum 0.5
Exhaust | 1.2 | Minimum 0.7
Valve overall height mm | Intake | 111.33 | Minimum 110.83
Exhaust | 113.54 | Minimum 113.04
Valve stem outside diameter mm | 6.0 | -
Valve thickness to valve guide clearance mm | Intake | 0.02 - 0.04 | 0.10
Exhaust | 0.04 - 0.06 | 0.15
Valve face angle mm | 43.5°- 44° | -
Valve spring free length mm | Intake | 54.8 | Minimum 53.8
Exhaust | 56.1 | Minimum 55.1
Valve spring load/installed height N/mm | 267/44.2 | -
Valve spring out-of-squareness | 2° or less | 4°
Valve seat valve contact width mm | 0.9 - 1.3 | -
Valve guide inside diameter mm | 6.0 | -
Valve guide projection from cylinder head upper surface mm | 14.0 | -
Valve stem projection mm | Intake | 48.33 | 48.83
Exhaust | 48.34 | 48.84
Oil pan and oil pump
Oil pump side clearance mm | Drive gear | 0.08 - 0.14 | -
Driven gear | 0.06 - 0.12 | -
Oil cooler by-pass valve mm | Dimension (Normal temperature) | 34.5 (1.358) | -
By-pass hole closing temperature 97 to 103°C | 40.0 (1.575) | -
Oil pressure at curb idle speed kPa [oil temperature is 75 to 90°] | 78 or more | -
Piston and connecting rod
Piston outside diameter mm | 87 | -
Piston ring side clearance mm | No. 1 | 0.03 - 0.07 | 0.1
No. 2 | 0.02 - 0.06 | 0.1
Piston ring end gap mm | No. 1 | 0.20 - 0.30 | 0.8
No. 2 | 0.30 - 0.45 | 0.8
Oil ring side rail | 0.10 - 0.40 | 1.0
Piston pin outside diameter mm | 22.0 | -
Piston pin press-in load N (Room temperature) | 7,350 - 17,200 | -
Crankshaft pin oil clearance mm | 0.02 - 0.05 | 0.1
Connecting rod big end side clearance mm | 0.10 - 0.25 | 0.4
Crankshaft and cylinder block
Crankshaft end play mm | 0.05 - 0.25 | 0.40
Crankshaft journal outside diameter mm | 57.0 | -
Crankshaft pin outside diameter mm | 45.0 | -
Crankshaft journal oil clearance mm | 0.02 - 0.04 | 0.1
Bearing cap bolt shank length mm | - | 71.1
Piston to cylinder clearance mm | 0.02 - 0.04 | -
Cylinder block flatness of gasket surface mm | 0.05 | 0.1
Cylinder block grinding limit of gasket surface mm (Total resurfacing depth of both cylinder head and cylinder block) | - | 0.2
Cylinder block overall height mm | 284 | -
Cylinder block inside diameter mm | 87.0 | -
Cylindricity mm | 0.01 | -

[11F] ENGINE OVERHAUL <4G69> - - SERVICE SPECIFICATIONS | PRINT PAGE / INDEX / PRIOR / NEXT

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