[23C] AUTOMATIC TRANSMISSION OVERHAUL <W5A5> - - REVERSE AND OVERDRIVE CLUTCH - DISASSEMBLY AND REASSEMBLY | PRINT PAGE / INDEX / PRIOR / NEXT

REVERSE AND OVERDRIVE CLUTCH

DISASSEMBLY AND REASSEMBLY
|  |  | Disassembly steps
--- | --- | --- | ---
| >>G<< | 1. | Snap ring
| >>F<< | 2. | Clutch reaction plate
| >>F<< | 3. | Clutch disc
| >>F<< | 4. | Clutch plate
| >>E<< | 5. | Snap ring
| >>D<< | 6. | Clutch reaction plate
| >>D<< | 7. | Clutch disc
| >>D<< | 8. | Clutch plate
| >>D<< | 9. | Clutch pressure plate
<<A>> | >>C<< | 10. | Snap ring
|  | 11. | Spring retainer
| >>A<< | 12. | D-ring
|  | 13. | Clutch return spring
|  | 14. | Overdrive clutch piston
| >>A<< | 15. | D-ring
| >>B<< | 16. | Reverse clutch piston
| >>A<< | 17. | D-ring
|  | 18. | Reverse clutch retainer
| >>A<< | 19. | D-ring
| >>A<< | 20. | D-ring
| DISASSEMBLY SERVICE POINTS
| <<A>> SNAP RING REMOVAL
| Use the special tools to remove the snap ring. Spring compressor retainer (MD998924) Spring compressor (MD999590)
| REASSEMBLY SERVICE POINTS
| >>A<< D-RING INSTALLATION Apply ATF, blue petrolatum jelly or white Vaseline to the D-rings and handle them carefully to avoid damage during installation.
| >>B<< REVERSE CLUTCH PISTON INSTALLATION
| Assemble the reverse clutch piston with the reverse clutch retainer with their holes (A and B in the illustration) aligned.
| >>C<< SNAP RING INSTALLATION
| Use the special tools to install the snap ring. Spring compressor retainer (MD998924) Spring compressor (MD999590) Press down the return spring retainer tightly on its entire circumference (with a force of 49 N).
| Check the clearance between the snap ring and the return spring retainer. If the clearance is not within the standard value range, make adjustment by selecting a snap ring of an appropriate thickness. Standard value: 0 - 0.09 mm
| >>D<< CLUTCH PLATE/CLUTCH DISC/CLUTCH REACTION PLATE INSTALLATION
| CAUTION Soak the clutch discs in ATF before installing them. Assemble the clutch pressure plate, clutch plates, clutch discs, and clutch reaction plate with their non-toothed portions (A in the illustration) aligned with the hole (B in the illustration) formed in a crest of the reverse clutch piston.
| Orient the clutch reaction plate as shown in the illustration when it is installed.
| >>E<< SNAP RING INSTALLATION Install the snap ring. Press down the clutch reaction plate on the circumference using the special tools. Spring compressor retainer (MD998924) Spring compressor (MB991629)
| Check the clearance between the snap ring and clutch reaction plate. If the clearance is not within the standard value range, make adjustment by selecting a snap ring of an appropriate thickness. Standard value: 1.7 ± 0.1 mm
| >>F<< CLUTCH PLATE/CLUTCH DISC/CLUTCH REACTION PLATE INSTALLATION
| CAUTION Soak the clutch discs in ATF before installing them. Assemble the clutch plates, clutch discs, and reaction plate with their non-toothed portions (A in the illustration) aligned with the hole (B in the illustration) formed in a crest of the reverse clutch retainer.
| Orient the clutch reaction plate as shown in the illustration when it is installed.
| >>G<< SNAP RING INSTALLATION Install the snap ring. Press down the clutch reaction plate on its entire circumference using the special tools. Spring compressor retainer (MD998924) Spring compressor (MB991789)
| Check the clearance between the snap ring and the clutch reaction plate. If the clearance is not within the standard value range, make adjustment by selecting a snap ring of an appropriate thickness. Standard value: 1.3 ± 0.1 mm

[23C] AUTOMATIC TRANSMISSION OVERHAUL <W5A5> - - REVERSE AND OVERDRIVE CLUTCH - DISASSEMBLY AND REASSEMBLY | PRINT PAGE / INDEX / PRIOR / NEXT

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