[16] ENGINE ELECTRICAL - - STARTING SYSTEM - STARTER MOTOR ASSEMBLY - DISASSEMBLY AND ASSEMBLY | PRINT PAGE / INDEX / PRIOR / NEXT

DISASSEMBLY AND ASSEMBLY
<4G63,4G64-SOHC>
|  |  | Disassembly steps
--- | --- | --- | ---
|  | 1. | Screw
<<A>> |  | 2. | Magnetic switch
|  | 3. | Screw
|  | 4. | Bolt
|  | 5. | Rear bracket
|  | 6. | Brush holder
|  | 7. | Rear bearing
|  | 8. | Armature
|  | 9. | Yoke assembly
|  | 10. | Ball
|  | 11. | Packing A
|  | 12. | Packing B
|  | 13. | Plate
|  | 14. | Planetary gear
|  | 15. | Lever
<<B>> | >>A<< | 16. | Snap ring
<<B>> | >>A<< | 17. | Stop ring
|  | 18. | Overrunning clutch
|  | 19. | Internal gear
|  | 20. | Planetary gear shaft
|  | 21. | Front bracket
<4G63-Turbo>
|  |  | Disassembly steps
--- | --- | --- | ---
|  | 1. | Cover
|  | 2. | Screw
<<A>> |  | 3. | Magnetic switch
|  | 4. | Screw
|  | 5. | Bolt
|  | 6. | Rear bracket
|  | 7. | Brush holder
|  | 8. | Rear bearing
|  | 9. | Armature
|  | 10. | Yoke assembly
|  | 11. | Ball
|  | 12. | Packing A
|  | 13. | Packing B
|  | 14. | Plate
|  | 15. | Planetary gear
|  | 16. | Lever
<<B>> | >>A<< | 17. | Snap ring
<<B>> | >>A<< | 18. | Stop ring
|  | 19. | Overrunning clutch
|  | 20. | Internal gear
|  | 21. | Planetary gear shaft
|  | 22. | Front bracket
<4G69>
|  |  | Disassembly steps
--- | --- | --- | ---
|  | 1. | Screw
<<A>> |  | 2. | Magnetic switch
|  | 3. | Screw
|  | 4. | Bolt
|  | 5. | Rear bracket
|  | 6. | Brush holder
|  | 7. | Rear bearing
|  | 8. | Armature
|  | 9. | Yoke assembly
|  | 10. | Packing A
|  | 11. | Packing B
|  | 12. | Plate
|  | 13. | Planetary gear
|  | 14. | Lever
<<B>> | >>A<< | 15. | Snap ring
<<B>> | >>A<< | 16. | Stop ring
|  | 17. | Overrunning clutch
|  | 18. | Internal gear
|  | 19. | Planetary gear shaft
|  | 20. | Front bracket
| DISASSEMBLY SERVICE POINTS
| <<A>> MAGNETIC SWITCH REMOVAL
| CAUTION Do not clamp the yoke assembly with a vise. Disconnect the lead from the M terminal of the magnetic switch.
| <<B>> SNAP RING/STOP RING REMOVAL
| Apply a long socket wrench of an appropriate size to the stop ring and strike the wrench to drive out the stop ring toward the pinion gear side.
| Remove the snap ring with snap ring pliers, then remove the stop ring and overrunning clutch.
| STARTER MOTOR PARTS CLEANING
| Never clean in a solvent such starter motor parts as the magnetic switch, brush holder, and armature. If they are soaked in a solvent, their insulation could be impaired. When these parts require cleaning, wipe off contamination with cloth. Never soak the drive unit in a solvent. If it is washed in a solvent, the grease having been packed in the overrunning clutch at the factory will be washed out. Wipe the drive unit with cloth if it requires cleaning.
| REASSEMBLY SERVICE POINTS
| >>A<< STOP RING/SNAP RING INSTALLATION
| Use a suitable puller to pull the stop ring until it gets over the snap ring.

[16] ENGINE ELECTRICAL - - STARTING SYSTEM - STARTER MOTOR ASSEMBLY - DISASSEMBLY AND ASSEMBLY | PRINT PAGE / INDEX / PRIOR / NEXT

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