[15] INTAKE AND EXHAUST - - INLET MANIFOLD - REMOVAL AND INSTALLATION <4G63-SOHC> | PRINT PAGE / INDEX / PRIOR / NEXT

INLET MANIFOLD

REMOVAL AND INSTALLATION <4G63-SOHC>
Pre-removal Operation Throttle Body Removal (Refer to GROUP 13A, Throttle Body ). | Post-installation Operation Throttle Body Installation (Refer to GROUP 13A, Throttle Body ). Accelerator Cable Adjustment (Refer to GROUP 17, On-vehicle Service - Accelerator Cable Check and Adjustment ).
|  |  | Removal steps
--- | --- | --- | ---
|  | 1. | Manifold absolute pressure sensor connector
|  | 2. | EGR control solenoid valve connector
|  | 3. | Purge control solenoid valve connector
|  | 4. | Detonation sensor connector
|  | 5. | Injector connectors
|  | 6. | Ignition coil connectors
|  | 7. | Engine coolant temperature gauge unit connector
|  | 8. | Accelerator cable connection
|  | 9. | Manifold absolute pressure sensor
|  | 10. | Brake booster vacuum hose connection
|  | 11. | Earth cable connection
|  | 12. | Oil level gauge and guide
|  | 13. | O-ring
|  |  | Removal steps
--- | --- | --- | ---
|  | 14. | EGR valve
|  | 15. | EGR valve gasket
|  | 16. | PCV hose
|  | 17. | Fuel return line hose connection
|  | 18. | Emission control equipment hose connector
|  | 19. | Fuel delivery pipe and fuel injector assembly
|  | 20. | Vacuum pipe assembly
|  | 21. | Solenoid valve assembly
|  | 22. | Intake manifold stay
<<A>> | >>B<< | 23. | Radiator lower hose connection
|  | 24. | Water feed hose connection
|  | 25. | Heater water hoses connection
<<B>> | >>A<< | 26. | Thermostat case assembly
|  | 27. | Intake manifold assembly
|  | 28. | Intake manifold gasket
| REMOVAL SERVICE POINTS
| <<A>> RADIATOR LOWER HOSE DISCONNECTION
| Make mating marks on the radiator hose and the hose clamp. Disconnect the radiator hose.
| <<B>> THERMOSTAT CASE ASSEMBLY REMOVAL
| Loosen the water inlet pipe mounting bolts and remove the thermostat case assembly.
| INSTALLATION SERVICE POINTS
| >>A<< THERMOSTAT CASE ASSEMBLY INSTALLATION Use a gasket scraper or wire brush to completely eliminate all gasket material on the gasket mounting surface. Apply a bead of the specified sealant. Specified Sealant: MITSUBISHI GENUINE PART MD970389 or equivalent With the sealant still wet (within 15 minutes after the sealant is applied), install the thermostat case or water outlet fitting. Do not apply the sealant in an area more than the required.
| >>B<< RADIATOR LOWER HOSE CONNECTION
| Insert each hose as far as the projection of the water inlet fitting. Align the mating marks on the radiator hose and hose clamp, and then connect the radiator hose.

[15] INTAKE AND EXHAUST - - INLET MANIFOLD - REMOVAL AND INSTALLATION <4G63-SOHC> | PRINT PAGE / INDEX / PRIOR / NEXT

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