[11D] ENGINE OVERHAUL <4G6-DOHC> - - EXHAUST MANIFOLD - REMOVAL AND INSTALLATION | PRINT PAGE / INDEX / PRIOR / NEXT

EXHAUST MANIFOLD

REMOVAL AND INSTALLATION
|  |  | Removal steps
--- | --- | --- | ---
|  | 1. | Engine hanger
|  | 2. | Turbocharge heat protector
|  | 3. | Exhaust fitting bracket
|  | 4. | Exhaust fitting
|  | 5. | Exhaust fitting gasket
|  | 6. | Air outlet fitting
| >>C<< | 7. | Air outlet fitting gasket
|  | 8. | Oil return pipe
|  | 9. | Oil return pipe gasket
| >>B<< | 10. | Oil return pipe gasket
|  | 11. | Exhaust manifold heat protector
|  | 12. | Turbocharge assembly and pipe assembly
|  | 13. | Turbocharge gasket
|  | 14. | Ring
|  | 15. | Oil pipe
|  | 16. | Water pipe "B"
|  | 17. | Water pipe "A"
|  | 18. | Turbocharge assembly
| >>A<< | 19. | Exhaust manifold
|  | 20. | Exhaust manifold gasket
| INSTALLATION SERVICE POINT
| >>A<< EXHAUST MANIFOLD INSTALLATION Hand tighten all the exhaust manifold mounting nuts. Tighten the M8 nuts to 29 ± 3 N·m in the indicated sequence. Tighten the M10 nuts to 49 ± 5 N·m in the indicated sequence. Tighten the M8 nuts again to 29 ± 3 N·m in the indicated sequence.
| Finally tighten the M10 nuts and the M8 nuts to the specified torque, both in the indicated sequence. Tightening torque: 33 ± 6 N·m <M8> 55 ± 10 N·m <M10>
| >>B<< OIL RETURN PIPE GASKET INSTALLATION The gasket is installed showing the printed side to the oil pan.
| Install the oil return pipe gasket with its tab located as shown in the drawing. NOTE: The gasket on the turbocharger end of the pipe does not require special alignment for installation.
| >>C<< OUTLET FITTING GASKET INSTALLATION
| Install the air outlet fitting gasket with its tab located as shown in the drawing.

[11D] ENGINE OVERHAUL <4G6-DOHC> - - EXHAUST MANIFOLD - REMOVAL AND INSTALLATION | PRINT PAGE / INDEX / PRIOR / NEXT

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