[13D] FUEL SUPPLY - - FUEL TANK - REMOVAL AND INSTALLATION <EXCEPT FOR BRAZIL AND CHILE> | PRINT PAGE / INDEX / PRIOR / NEXT

FUEL TANK

REMOVAL AND INSTALLATION <EXCEPT FOR BRAZIL AND CHILE>
Pre-removal Operation Draining Fuel Fuel Pump Connector Disconnection (How to Reduce Fuel Pressure) (Refer to GROUP 13A - On-vehicle Service ). Centre Exhaust Pipe Removal (Refer to GROUP 15, Exhaust Pipe and Main Muffler ). Propeller Shaft Removal <4WD> (Refer to GROUP 25, Propeller Shaft ). | Post-installation Operation Propeller Shaft Installation <4WD> (Refer to GROUP 25, Propeller Shaft ). Centre Exhaust Pipe Installation (Refer to GROUP 15, Exhaust Pipe and Main Muffler ). Refilling Fuel Checking for Fuel Leaks
|  |  | Fuel tank assembly removal steps
--- | --- | --- | ---
|  | 1. | Fuel filler hose connection (Fuel filler neck side)
|  | 2. | Fuel filler neck breather hose connection
|  | 3. | Main pipe connection
|  | 4. | Return pipe
|  | 5. | Fuel vapour pipe
|  | 6. | Parking brake cable clamp connection (RH side)
|  | 7. | Wiring harness clamp connection
|  | 8. | Fuel tank gauge unit assembly, fuel tank pomp and gauge assembly connector connection
<<A>> |  | • | Rear differential support member installation nuts and bolts (Refer to GROUP 27 - Rear Differential Carrier Assembly ).
<<A>> |  | 9. | Fuel tank assembly
| >>A<< | 10. | Fuel high-pressure hose
|  | 11. | Fuel return hose
|  | 12. | Fuel tank hose
|  | 13. | Fuel tank vapour hose 2way valve
|  | 14. | Fuel vapour pipe
| >>A<< | 15. | Fuel pump suction tube
<<B>> |  | 16. | Fuel tank gauge unit
|  | 17. | Gasket
|  | 18. | Fuel tank safety valve
|  | 19. | Gasket
|  | 20. | Fuel pump bracket plate
<<B>> |  | 21. | Fuel tank pump and gauge assembly
|  | 22. | Fuel filler hose
|  | 23. | Fuel filler neck breather hose
|  | 24. | Fuel tank
|  |  | Fuel filler neck removal steps
--- | --- | --- | ---
|  | 1. | Fuel filler hose connection <Fuel filler neck side>
|  | 2. | Fuel filler neck breather hose connection
|  | 26. | Fuel tank protector <4G63>
|  | 27. | Fuel filler neck protector <4G64>
|  | 28. | Fuel tank cap
|  | 29. | Fuel filler neck
|  | 30. | Fuel filler neck valve
|  | 31. | Gasket
| REMOVAL SERVICE POINTS
| <<A>> REAR DIFFERENTIAL SUPPORT MEMBER INSTALLATION NUTS AND BOLTS/FUEL TANK ASSEMBLY REMOVAL
| Remove the rear differential support member installation nuts and bolts, and then tilt the rear differential carrier assembly (Refer to GROUP 27 - Rear Differential Carrier Assembly ).
| Raise and support the fuel tank assembly with a transmission jack, and remove the mounting nuts and bolts.
| CAUTION Support the fuel tank assembly securely so that it does not fall off from the transmission jack. Tilt the fuel tank assembly to disconnect the connectors.
| Remove the fuel tank assembly to the direction shown, being careful not to strike it against the rear differential carrier assembly.
| <<B>> FUEL TANK GAUGE UNIT/FUEL TANK PUMP AND GAUGE ASSEMBLY REMOVAL CAUTION When withdrawing the fuel tank gauge unit, fuel pump and gauge assembly from the fuel tank, be careful not damage the module unit and the float.
| INSTALLATION SERVICE POINS
| >>A<< FUEL PUMP SUCTION TUBE/FUEL HIGH-PRESSURE HOSE INSTALLATION
| CAUTION After connecting the fuel high-pressure hose or fuel pump suction tube, slightly pull it to ensure that it is installed securely. Also confirm that there is a play approximately 3 mm.

[13D] FUEL SUPPLY - - FUEL TANK - REMOVAL AND INSTALLATION <EXCEPT FOR BRAZIL AND CHILE> | PRINT PAGE / INDEX / PRIOR / NEXT

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