[11B] ENGINE OVERHAUL <4G6-SOHC> - - INTAKE MANIFOLD - REMOVAL AND INSTALLATION | PRINT PAGE / INDEX / PRIOR / NEXT

INTAKE MANIFOLD

REMOVAL AND INSTALLATION
<4G63 ENGINE>
|  |  | Removal steps
--- | --- | --- | ---
|  | 1. | Water hose
|  | 2. | Water hose
| >>D<< | 3. | Engine coolant temperature sensor
| >>C<< | 4. | Engine coolant temperature gauge unit
|  | 5. | Water inlet fitting
|  | 6. | Thermostat
| >>B<< | 7. | Thermostat housing
| >>A<< | 8. | Water inlet pipe
| >>A<< | 9. | O-ring
|  | 10. | Water pump
|  | 11. | Gasket
|  | 12. | Oil level gauge
|  | 13. | Oil level gauge guide
|  | 14. | O-ring
|  | 15. | Intake manifold stay
|  | 16. | Manifold absolute pressure (MAP) sensor
|  | 17. | O-ring
|  | 18. | Intake manifold
|  | 19. | Intake manifold gasket
|  | 20. | Detonation sensor
<4G64 ENGINE>
|  |  | Removal steps
--- | --- | --- | ---
|  | 1. | Water hose
|  | 2. | Water hose
| >>D<< | 3. | Engine coolant temperature sensor
| >>C<< | 4. | Engine coolant temperature gauge unit
|  | 5. | Water inlet fitting
|  | 6. | Thermostat
| >>B<< | 7. | Thermostat housing
| >>A<< | 8. | Water inlet pipe
| >>A<< | 9. | O-ring
|  | 10. | Water pump
|  | 11. | Gasket
|  | 12. | Oil level gauge
|  | 13. | Oil level gauge guide
|  | 14. | O-ring
|  | 15. | Intake manifold stay
|  | 16. | Intake manifold
|  | 17. | Intake manifold gasket
|  | 18. | Detonation sensor
| INSTALLATION SERVICE POINTS
| >>A<< O-RING /WATER INLET PIPE INSTALLATION Replace the O-rings of the water inlet pipe with new ones and wet the peripheries with water for easy insertion into the water pump and thermostat case. CAUTION Never allow any oil or grease to touch the O-rings. Clamp the water inlet pipe only after installation of the thermostat case.
| >>B<< THERMOSTAT HOUSING INSTALLATION
| Apply a 3 mm diameter bead of FIPG to the surface indicated in the drawing. Specified sealant: Mitsubishi Genuine Part No.MD970389 or equivalent
| >>C<< ENGINE COOLANT TEMPERATURE GAUGE UNIT INSTALLATION
| If the engine coolant temperature gauge unit is to be reused, apply the specified sealant to its threads. Specified sealant: 3M Nut Locking Part No.4171 or equivalent
| >>D<< ENGINE COOLANT TEMPERATURE SENSOR INSTALLATION
| CAUTION When using a tool, avoid letting it touch the connector which is made of plastic. Apply the specified sealant to the threads of the sensor. Specified sealant: 3M ATD Part No.8660 or equivalent

[11B] ENGINE OVERHAUL <4G6-SOHC> - - INTAKE MANIFOLD - REMOVAL AND INSTALLATION | PRINT PAGE / INDEX / PRIOR / NEXT

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