<4G63,4G64-SOHC>
)
| Disassembly steps |
|||
|---|---|---|---|
| 1. |
Screw |
||
<<A>> |
2. |
Magnetic switch |
|
| 3. |
Screw |
||
| 4. |
Bolt |
||
| 5. |
Rear bracket |
||
| 6. |
Brush holder |
||
| 7. |
Rear bearing |
||
| 8. |
Armature |
||
| 9. |
Yoke assembly |
||
| 10. |
Ball |
||
| 11. |
Packing A |
||
| 12. |
Packing B |
||
| 13. |
Plate |
||
| 14. |
Planetary gear |
||
| 15. |
Lever |
||
| <<B>> |
>>A<< |
16. |
Snap ring |
| <<B>> |
>>A<< |
17. |
Stop ring |
| 18. |
Overrunning clutch |
||
| 19. |
Internal gear |
||
| 20. |
Planetary gear shaft |
||
| 21. |
Front bracket |
<4G63-Turbo>
)
| Disassembly steps |
|||
|---|---|---|---|
| 1. |
Cover |
||
| 2. |
Screw |
||
| <<A>> |
3. |
Magnetic switch |
|
| 4. |
Screw |
||
| 5. |
Bolt |
||
| 6. |
Rear bracket |
||
| 7. |
Brush holder |
||
| 8. |
Rear bearing |
||
| 9. |
Armature |
||
| 10. |
Yoke assembly |
||
| 11. |
Ball |
||
| 12. |
Packing A |
||
| 13. |
Packing B |
||
| 14. |
Plate |
||
| 15. |
Planetary gear |
||
| 16. |
Lever |
||
| <<B>> |
>>A<< |
17. |
Snap ring |
| <<B>> |
>>A<< |
18. |
Stop ring |
| 19. |
Overrunning clutch |
||
| 20. |
Internal gear |
||
| 21. |
Planetary gear shaft |
||
| 22. |
Front bracket |
<4G69>
)
| Disassembly steps |
|||
|---|---|---|---|
| 1. |
Screw |
||
| <<A>> |
2. |
Magnetic switch |
|
| 3. |
Screw |
||
| 4. |
Bolt |
||
| 5. |
Rear bracket |
||
| 6. |
Brush holder |
||
| 7. |
Rear bearing |
||
| 8. |
Armature |
||
| 9. |
Yoke assembly |
||
| 10. |
Packing A |
||
| 11. |
Packing B |
||
| 12. |
Plate |
||
| 13. |
Planetary gear |
||
| 14. |
Lever |
||
| <<B>> |
>>A<< |
15. |
Snap ring |
| <<B>> |
>>A<< |
16. |
Stop ring |
| 17. |
Overrunning clutch |
||
| 18. |
Internal gear |
||
| 19. |
Planetary gear shaft |
||
| 20. |
Front bracket |
)
)
CAUTION)
- Apply a long socket wrench of an appropriate size to the stop ring and strike the wrench to drive out the stop ring toward the pinion gear side.
)
- Remove the snap ring with snap ring pliers, then remove the stop ring and overrunning clutch.
- Never clean in a solvent such starter motor parts as the magnetic switch, brush holder, and armature. If they are soaked in a solvent, their insulation could be impaired. When these parts require cleaning, wipe off contamination with cloth.
- Never soak the drive unit in a solvent. If it is washed in a solvent, the grease having been packed in the overrunning clutch at the factory will be washed out. Wipe the drive unit with cloth if it requires cleaning.
)
Use a suitable puller to pull the stop ring until it gets over the snap ring.