PERIODIC INSPECTION AND MAINTENANCE SCHEDULE

•: Applicable for OUTLANDER/AIRTREK

Maintenance item			Maintenance operation	Maintenance interval		Application
OPERATIONS INSIDE THE ENGINE COMPARTMENT
A1	Check V-belt for cracks, fraying, wear, and adjust its tension		Inspection	First 1,000 km, thereafter every 20,000 km or every 12 months		•
A2	Check condition of distributor, cap and rotor		Inspection	Every 40,000 km or every 2 years
A3	Check ignition cables for damage		Inspection	Every 40,000 km or every 2 years		•
A4	Check vacuum pump oil hose for damage (diesel - powered vehicles)		Inspection	Every 20,000 km or every 12 months
A5	Check intake air hose and turbocharger oil hose for damage (vehicles with turbocharger)		Inspection	Every 40,000 km or every 2 years (Over 100,000 km, every 20,000 km for turbocharger oil hose)		•
A6	Replace engine timing belt [including timing belt B with 4G6/4D5/4D6 engine] (except vehicles with timing chain)		Replace	Every 100,000 km		•
A7	Check operation of crankcase emission control system (petrol-powered vehicles)		Inspection	Every 40,000 km or every 2 years		•
A8	Replace spark plugs	Standard type (Leaded petrol-powered vehicles)	Replace	Every 20,000 km		•
		Standard type (Unleaded petrol-powered vehicles)	Replace	Every 40,000 km		•
		Platinum-tipped type or Iridium-tipped type	Replace	Every 100,000 km		•
A9	Check radiator hoses for damage and proper connection		Inspection	Every 40,000 km or every 2 years		•
A10	Check engine coolant level in reservoir		Inspection	First 1,000 km, thereafter every 20,000 km or every 12 months		•
A11	Change engine coolant		Change	Every 40,000 km or every 2 years		•
A12	Check air cleaner element for clogging and damage		Inspection	Normal usage	Every 20,000 km or every 12 months	•
A12	Check air cleaner element for clogging and damage		Inspection	Severe usage	Every 10,000 km or every 6 months	•
A13	Replace air cleaner element		Replace	Normal usage	Every 40,000 km or every 2 years	•
A13	Replace air cleaner element		Replace	Severe usage	More frequently	•
A14	Check fluid level in brake reservoir		Inspection	First 1,000 km, thereafter every 10,000 km or every 6 months		•
A15	Check fluid level in clutch reservoir (for hydraulic type clutch only)		Inspection	First 1,000 km
A16	Change brake fluid		Change	Every 40,000 km or every 2 years		•
A17	Check battery electrolyte level		Inspection	First 1,000 km, thereafter every 10,000 km or every 6 months		•
A18	Check injection nozzle [If dark smoke is exhausted or engine power is low] (diesel-powered vehicles)		Inspection	Every 50,000 km or every 2.5 years
A19	Replace fuel filter	Petrol-powered vehicles	Replace	Every 60,000 km or every 3 years		•
A19	Replace fuel filter	Diesel-powered vehicles	Replace	Every 20,000 km or every 12 months
A20	Check oxygen sensor (vehicles with feed back carburettor)		Inspection	Every 40,000 km or every 2 years
OPERATIONS UNDER THE VEHICLE
B1	Check suspension system for damage and looseness		Inspection	First 1,000 km, thereafter every 20,000 km or every 12 months		•
B2	Check suspension arm ball joints for play, and dust covers for damage		Inspection	Every 20,000 km or every 12 months		•
B3	Lubricate suspension arm, steering linkage and propeller shaft with grease fitting		Lubrication	Every 20,000 km or every 12 months
B4	Check drive shaft boots for damage		Inspection	Normal usage	Every 20,000 km or every 12 months	•
B4	Check drive shaft boots for damage		Inspection	Severe usage	First 1,000 km, thereafter every 10,000 km or every 6 months	•
B5	Check steering linkage for damage and loose connections (including seals and boots)		Inspection	Every 40,000 km or every 2 years		•
B6	Check gear oil level in manual transmission		Inspection	Every 20,000 km or every 12 months
B7	Check gear oil level in transfer case (4WD)		Inspection	Every 20,000 km or every 12 months		•
B8	Change gear oil in manual transmission		Change	Normal usage	Every 100,000 km or every 5 years
				Severe usage	Every 50,000 km or every 2.5 years
				Severe usage	Every 40,000 km or every 2 years
B9	Change gear oil in transfer case (4WD)		Change	Normal usage	Every 100,000 km or every 5 years
	Change gear oil in transfer case (4WD)		Change	Severe usage	Every 40,000 km or every 2 years
	Change gear oil in transfer case (4WD) (AIRTREK, OUTLANDER)		Change	Every 80,000 km or every 4 years		•
B10	Check gear oil level in front and rear differential		Inspection	Every 20,000 km or every 12 months		•
B11	Change gear oil in front and rear differential	Conventional differential or VCU type LSD	Change	Normal usage	Every 80,000 km or every 4 years	•
		Conventional differential or VCU type LSD	Change	Severe usage	Every 40,000 km or every 2 years	•
		Mechanical type LSD or Hybrid type LSD	Change	Normal usage	Every 40,000 km or every 2 years
		Mechanical type LSD or Hybrid type LSD	Change	Severe usage	Every 20,000 km or every 12 months
B12	Check exhaust pipe connections for gas leakage, and check pipe installation		Inspection	Every 20,000 km or every 12 months		•
OPERATIONS INSIDE THE VEHICLE
C1	Check brake pedal and clutch pedal for free play		Inspection	Every 10,000 km or every 6 months		•
C2	Check parking brake lever stroke and play		Inspection	First 1,000 km, thereafter every 20,000 km or every 12 months		•
C3	Replace air purifier filter		Replace	Every 15,000 km or every 12 months		•
C4	Check SRS airbag system		Inspection	At 10 years		•
OPERATIONS OUTSIDE THE VEHICLE
D1	Check wheel alignment		Inspection	Every 20,000 km or every 12 months		•
D2	Check front wheel bearings for play		Inspection	Every 60,000 km or every 3 years		•
D3	Check brake hoses and pipes for leakage		Inspection	Every 20,000 km or every 12 months		•
D4	Check brake pads and discs for wear		Inspection	Normal usage	Every 20,000 km or every 12 months	•
D4	Check brake pads and discs for wear		Inspection	Severe usage	Every 5,000 km or every 6 months	•
D5	Check brake shoe linings and drums for wear		Inspection	Normal usage	Every 40,000 km or every 2 years	•
D5	Check brake shoe linings and drums for wear		Inspection	Severe usage	Every 10,000 km or every 6 months	•
D6	Check fuel hoses and pipes for leakage or deterioration		Inspection	Every 40,000 km or every 2 years		•
OPERATIONS AFTER ENGINE IS WARMED UP
E1	Check fluid level in automatic transmission		Inspection	Every 20,000 km or every 12 months		•
E2	Change automatic transmission fluid	2WD	Change	Severe usage	Every 40,000 km or every 2 years	•
		4WD	Change	Normal usage	Every 40,000 km or every 2 years
		4WD	Change	Severe usage	Every 40,000 km or every 2 years	•
E3	Change engine oil (Petrol-powered vehicles without a turbocharger)	API classifications "For service SE" or higher	Change	Normal usage	Every 15,000 km or every 12 months	•
		API classifications "For service SE" or higher	Change	Severe usage	Every 5,000 km	•
		API classifications "For service SD" or higher	Change	Normal usage	Every 10,000 km or every 6 months	•
		API classifications "For service SD" or higher	Change	Severe usage	Every 5,000 km	•
	Change engine oil (Petrol-powered vehicles with a turbocharger)	API classifications "For service SE" or higher	Change	Normal usage	Every 5,000 km or every 6 months	•
		API classifications "For service SE" or higher	Change	Severe usage	Every 5,000 km	•
	Change engine oil (Diesel-powered vehicles without 4M41 engine)	API classifications "For service CD" or higher	Change	Normal usage	Every 5,000 km or every 6 months
		API classifications "For service CD" or higher	Change	Severe usage	Every 3,000 km
	Change engine oil (Diesel-powered vehicles with 4M41 engine)	API classifications "For service CD" or higher	Change	Normal usage	Every 15,000 km or every 12 months
		API classifications "For service CD" or higher	Change	Severe usage	Every 7,500 km or every 6 months
E4	Replace engine oil filter (Petrol-powered vehicles without a turbocharger)	API classifications "For service SE" or higher	Replace	Normal usage	Every 15,000 km or every 12 months	•
		API classifications "For service SE" or higher	Replace	Severe usage	Every 5,000 km	•
		API classifications "For service SD" or higher	Replace	Normal usage	Every 10,000 km or every 6 months	•
		API classifications "For service SD" or higher	Replace	Severe usage	Every 5,000 km	•
	Replace engine oil filter (Petrol-powered vehicles with a turbocharger)	API classifications "For service SE" or higher	Replace	Normal usage	Every 10,000 km or every 12 months	•
		API classifications "For service SE" or higher	Replace	Severe usage	Every 5,000 km	•
	Replace engine oil filter (Diesel-powered vehicles without 4M41 engine)	API classifications "For service CD" or higher	Replace	Normal usage	Every 10,000 km or every 12 months
		API classifications "For service CD" or higher	Replace	Severe usage	Every 6,000 km
	Replace engine oil filter (Diesel-powered vehicles with 4M41 engine)	API classifications "For service CD" or higher	Replace	Normal usage	Every 15,000 km or every 12 months
		API classifications "For service CD" or higher	Replace	Severe usage	Every 7,500 km or every 6 months
E5	Check engine idling speed and CO concentration (petrol-powered vehicles)		Inspection	First 1,000 km, thereafter every 20,000 km or every 12 months		•
E5	Check engine idling speed (diesel-powered vehicles)		Inspection	First 1,000 km, thereafter every 20,000 km or every 12 months
E6	Check ignition timing (petrol-powered vehicles) (except vehicles with crankshaft mounted- crankshaft angle sensor)		Inspection	Every 40,000 km or every 2 years
E7	Check the choke mechanism and linkage (petrol-powered vehicles)		Inspection	Every 40,000 km or every 2 years
E8	Check exhaust gas recirculation (EGR) system		Inspection	Every 20,000 km or every 12 months		•
E9	Check valve clearance (except vehicles with auto-lash adjuster)		Inspection	First 1,000 km, thereafter every 20,000 km or every 12 months		•
OTHERS
F1	Check body condition for damage		Inspection	Every year		•
F2	Road test		Inspection	First 1,000 km, thereafter every 20,000 km or every 12 months		•

NOTE:

"Severe usage" specifications apply to only vehicles used under severe operating conditions.
Severe operating conditions include the followings:

Driving in a dusty area or in an area in which the vehicle is likely to be exposed to salty air or brine.

Driving on rough roads, on submerged roads, or hilly areas.

Driving cold zones.

Engine idling for a long time or short-distance travel during cold weather.

Frequent, sudden application of brakes.

Towing of a trailer.

Use as a taxi or as a rent-a-car.

More than 50% of operation time in heavy city traffic in ambient temperature of 32°C or higher.

More than 50% of operation time at 120 km/h or higher in ambient temperature of 30°C or higher.

Operation under excessive load.