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Inspection Procedure
5: Starting impossible (Starter Inoperative)
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COMMENTS ON TROUBLE SYMPTOM
- Failure is possibly caused by failed starter itself or failed related circuit.
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PROBABLE CAUSE
- Open/short circuit in starter associated circuit or loose connector contact
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| STEP 1: Check battery voltage.
- Measure battery voltage at cranking.
OK: 8 V or higher
Q: Is the check result normal?
YES:
Go to Step 2  .
NO:
Check battery (Refer to GROUP 54A -
Battery -
On-vehicle Service -
Battery
Test  ).
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| STEP 2: MUT-II/III data list
OK:
- OFF (Ignition switch: ON)
Q: Is the check result normal?
YES:
Go to Step 12  .
NO:
Go to Step 3  .
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| STEP 3: Connector check: B-22 inhibitor switch connector
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Q: Is the check result normal?
YES:
Go to Step 4  .
NO:
Repair.
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| STEP 4: Perform voltage measurement at B-22 inhibitor switch connector.
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- Disconnect connector, and measure at the harness side.
- Voltage between terminal No. 10 and earth.
OK: System voltage
Q: Is the check result normal?
YES:
Go to Step 7  .
NO:
Go to Step 5  .
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| STEP 5: Connector check: C-303 ignition switch connector
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Q: Is the check result normal?
YES:
Go to Step 6  .
NO:
Repair.
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| STEP 6: Check ignition switch.
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- Check ignition switch (Refer to GROUP 54A -
Ignition Switch -
Ignition
Switch
).
Q: Is the check result normal?
YES:
- Check intermediate connector C-106, and repair
if necessary. If intermediate connector is normal, check and repair harness between B-22 (terminal No.
10) inhibitor switch connector and C-303 (terminal No. 5) ignition switch connector.
- Check power supply line for open/short circuit.
NO:
Replace ignition switch.
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| STEP 7: Check inhibitor switch.
- Check inhibitor switch (Refer to GROUP 23A -
On-vehicle Service -
Essential
Service
).
Q: Is the check result normal?
YES:
Go to Step 8  .
NO:
Replace inhibitor switch.
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| STEP 8: Check connector: B-19 intermediate connector
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Q: Is the check result normal?
YES:
- Go to Step 9
.
NO:
Repair.
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| STEP 9: Check harness between B-22 (terminal No. 9) inhibitor switch
connector and B-19 (terminal No. 3) intermediate connector.
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- Check output line for open/short circuit.
Q: Is the check result normal?
YES:
Go to Step 10  .
NO:
Repair.
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| STEP 10: Check harness between B-19 (terminal No. 3) intermediate
connector and B-26 (terminal No. 1) starter connector.
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- Check output line for open/short circuit.
Q: Is the check result normal?
YES:
Go to Step 11  .
NO:
Repair.
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| STEP 11: Connector check: C-111 engine-A/T-ECU connector
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Q: Is the check result normal?
YES:
- Check and repair harness between B-19 (terminal No.
3) intermediate connector and C-111 (terminal No. 58) engine-A/T-ECU connector.
- Check output line for open/short circuit.
NO:
Repair.
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| STEP 12: Check connector: B-26 starter connector
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Q: Is the check result normal?
YES:
- Go to Step 13
.
NO:
Repair.
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| STEP 13: Perform voltage measurement at B-26 starter connector.
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- Disconnect connector, and measure at the harness side.
- Voltage between terminal No. 1 and earth.
OK:
- System voltage (Selector lever position: P or N)
- 1 V or less (Selector lever position: Other than P or N)
Q: Is the check result normal?
YES:
Go to Step 14  .
NO:
- Check intermediate connector B-19, and repair
if necessary. If intermediate connector is normal, check and repair harness between B-22 (terminal No.
9) inhibitor switch connector and B-26 (terminal No. 1) starter connector.
- Check output line for open/short circuit.
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| STEP 14: Connector check: B-25 starter connector
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Q: Is the check result normal?
YES:
- Go to Step 15
.
NO:
Repair.
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| STEP 15: Perform voltage measurement at B-25 starter connector.
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- Disconnect connector, and measure at the harness side.
- Voltage between terminal No. 1 and earth.
OK: System voltage
Q: Is the check result normal?
YES:
- Go to Step 16
.
NO:
- Check and repair harness between B-25 (terminal
No. 1) starter connector and battery.
- Check power supply line for open/short circuit.
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| STEP 16: Connector check: C-303 ignition switch connector, B-26 starter
connector
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Q: Is the check result normal?
YES:
Go to Step 17  .
NO:
Repair.
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| STEP 17: Connector check: C-303 ignition switch connector, B-26 starter
connector
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Q: Is the check result normal?
YES:
Go to Step 18  .
NO:
Repair.
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| STEP 18: Check harness between C-303 (terminal No. 5) ignition switch
connector and B-22 (terminal No. 10) inhibitor switch connector.
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NOTE: Before checking harness, check intermediate connector C-106, and repair if necessary.
- Check power supply line for damage.
Q: Is the check result normal?
YES:
Go to Step 19  .
NO:
Repair.
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| STEP 19: Check harness between B-22 (terminal No. 9) inhibitor switch
connector and B-26 (terminal No. 1) starter connector.
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NOTE: Before checking harness, check intermediate connector B-19, and repair if necessary.
- Check output line for damage.
Q: Is the check result normal?
YES:
Go to Step 20  .
NO:
Repair.
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| STEP 20: Check harness between B-25 (terminal No. 1) starter connector
and battery.
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- Check power supply line for damage.
Q: Is the check result normal?
YES:
Replace starter.
NO:
Repair.
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