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Inspection Procedure
27: A/C Compressor Relay System
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OPERATION
- The battery voltage is applied to the A/C compressor relay (terminal No.
4).
- The battery voltage is applied to the A/C compressor relay (terminal No. 3) from
the ignition switch. The engine-A/T-ECU (terminal No. 21 <Vehicle without immobilizer
system>, No. 20 <Vehicle with immobilizer system>) makes the power
transistor in the unit be in "ON" position and makes currents go on the A/C compressor relay
coil, and that makes the relay be in "ON" position.
- When the A/C compressor is in "ON" position, the battery voltage is supplied to
the A/C compressor (terminal No. 1) from the A/C compressor relay (terminal No. 1).
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FUNCTION
- When the A/C switch ON signal is input to the engine-A/T-ECU, the engine-A/T-ECU
places the A/C compressor relay in the "ON" position. Accordingly, the battery voltage supplied
to the A/C compressor operates the magnet clutch.
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PROBABLE CAUSE
- Failed A/C compressor relay
- Failed A/C compressor magnet clutch
- Open/short circuit in A/C compressor relay circuit or loose connector contact
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| STEP 1. Connector check: B-18X A/C compressor relay connector
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Q: Is the check result normal?
YES:
Go to Step 2  .
NO:
Repair.
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| STEP 2. A/C compressor relay check.
- Check A/C compressor relay (Refer to GROUP 55A -
On-vehicle Service
).
Q: Is the check result normal?
YES:
Go to Step 3  .
NO:
Replace A/C compressor relay.
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| STEP 3. Perform voltage measurement at B-18X A/C compressor relay
connector.
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- Remove relay, and measure at relay box side.
- Voltage between terminal No. 3 and earth.
OK: System voltage
Q: Is the check result normal?
YES:
Go to Step 5  .
NO:
Go to Step 4  .
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| STEP 4. Connector check: C-303 ignition switch connector
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Q: Is the check result normal?
YES:
- Check intermediate connectors C-106, C-202 <RHD>,
C-203 and C-205 <LHD>, and repair if necessary. If intermediate connectors
are normal, check and repair harness between B-18X (terminal No. 3) A/C compressor relay connector and
C-30 (terminal No. 4) ignition switch connector.
- Check power supply line for open/short circuit.
NO:
Repair.
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| STEP 5. Perform voltage measurement at B-18X A/C compressor relay
connector.
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- Remove relay, and measure at relay box side.
- Voltage between terminal No. 4 and earth.
OK: System voltage
Q: Is the check result normal?
YES:
Go to Step 6  .
NO:
- Check intermediate connector A-14, and repair
if necessary. If intermediate connector is normal, check and repair harness between B-18X (terminal
No. 4) A/C compressor relay connector and battery.
- Check power supply line for open/short circuit.
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| STEP 6. Connector check: B-27 A/C compressor connector
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Q: Is the check result normal?
YES:
Go to Step 7  .
NO:
Repair.
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| STEP 7. Perform voltage measurement at B-27 A/C compressor connector.
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- Disconnect connector, and measure at harness side.
- Remove B-18X (terminal No. 1 and No. 4) A/C compressor relay and short-circuit of
harness side connector.
- Voltage between terminal No. 1 and earth.
OK: System voltage
Q: Is the check result normal?
YES:
Go to Step 8  .
NO:
- Check and repair harness between B-27 (terminal
No. 1) A/C compressor connector and B-18X (terminal No. 1) A/C compressor relay connector.
- Check output line for open/short circuit.
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| STEP 8. Perform voltage measurement at C-112 engine-A/T-ECU connector.
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- Measure engine-A/T-ECU terminal voltage.
- Voltage between terminal No. 21 and earth.
OK: System voltage
Q: Is the check result normal?
YES:
Go to Step 12  .
NO:
Go to Step 9  .
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| STEP 9. Connector check: C-112 engine-A/T-ECU connector
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Q: Is the check result normal?
YES:
Go to Step 10  .
NO:
Repair.
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| STEP 10. Check harness between B-18X (terminal No. 2) A/C compressor
relay connector and C-112 (terminal No. 20) engine-A/T-ECU connector.
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- Check earthing line for open circuit and damage.
Q: Is the check result normal?
YES:
Go to Step 11  .
NO:
Repair.
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| STEP 11. MUT-II/III Data List
- Engine: Idling
- A/C set temperature:
- Maximum Cool when temperature in cabin is 25°C
or more
- Maximum Hot when temperature in cabin is 25°C or less
Q: Is the check result normal?
YES:
Intermittent malfunction (Refer to GROUP 00 -
How to Use Troubleshooting/Inspection
Service Points  ).
NO:
Replace engine-A/T-ECU.
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| STEP 12. Connector check: C-112 engine-A/T-ECU connector
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Q: Is the check result normal?
YES:
Go to Step 13  .
NO:
Repair.
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| STEP 13. Check harness between B-18X (terminal No. 2) A/C compressor
relay connector and C-112 (terminal No. 20) engine-A/T-ECU connector.
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- Check earthing line for damage.
Q: Is the check result normal?
YES:
Go to Step 14  .
NO:
Repair.
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| STEP 14. Connector check: C-303 ignition switch connector
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Q: Is the check result normal?
YES:
Go to Step 15  .
NO:
Repair.
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| STEP 15. Check harness between C-303 (terminal No. 4) ignition switch
connector and B-18X (terminal No. 3) A/C compressor relay connector.
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NOTE: Before checking harness, check intermediate connectors C-106, C-202 <RHD>,
C-203 and C-205 <LHD>, and repair if necessary.
- Check power supply line for damage.
Q: Is the check result normal?
YES:
Go to Step 16  .
NO:
Repair.
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| STEP 16. Check harness between battery and B-18X (terminal No. 4)
A/C compressor relay connector.
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NOTE: Before checking harness, check intermediate connector A-14, and repair if necessary.
- Check power supply line for damage.
Q: Is the check result normal?
YES:
Go to Step 17  .
NO:
Repair.
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| STEP 17. Check harness between B-18X (terminal No. 1) A/C compressor
relay connector and B-27 (terminal No. 1) A/C compressor connector.
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- Check output line for damage.
Q: Is the check result normal?
YES:
Replace A/C compressor magnet clutch.
NO:
Repair.
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