[15] INTAKE AND EXHAUST - - INLET MANIFOLD - REMOVAL AND INSTALLATION <4G69>PRINT PAGE / INDEX / PRIOR / NEXT
REMOVAL AND INSTALLATION <4G69>
Pre-removal Operation
  • Fuel Line Pressure Reduction [Refer to GROUP 13C, On-vehicle Service - Fuel Pump Connector Disconnection (How to Reduce Pressurized Fuel Lines) ].
  • Engine Coolant Draining (Refer to GROUP 14, On-vehicle Service - Engine Coolant Replacement ).
  • Air Cleaner Cover and Air Intake Hose Removal (Refer to ).
  • Throttle Body Removal (Refer to GROUP 13C, Throttle Body ).
  • Delivery Pipe and Injector Assembly Removal (Refer to GROUP 13C, Injector ).
Post-installation Operation
  • Delivery Pipe and Injector Assembly Installation (Refer to GROUP 13C, Injector ).
  • Throttle Body Installation (Refer to GROUP 13C, Throttle Body ).
  • Air Cleaner Cover and Air Intake Hose Installation (Refer to ).
  • Engine Coolant Refilling (Refer to GROUP 14, On-vehicle Service - Engine Coolant Replacement ).

   



Removal steps


1.
 EGR valve

>>C<<
 2.
 EGR valve gasket


3.
 Capacitor connector


4.
 Brake booster vacuum hose


5.
 Capacitor


6.
 Brake booster vacuum pipe


7.
 Brake booster vacuum hose


8.
 Evaporative emission vacuum hose connection


9.
 Manifold absolute pressure sensor connector


10.
 Detonation sensor connector


11.
 Evaporative emission purge solenoid valve connector


12.
 Harness clamp


13.
 Detonation sensor connector clamp


14.
 Harness clamp


15.
 Oil level gauge and guide


16.
 O-ring


17.
 Harness clamp
<<A>>
 >>B<<
 18.
 Radiator lower hose connection


19.
 Heater water hose connection


20.
 Engine coolant temperature gauge unit connector

>>A<<
 21.
 Thermostat case assembly


22.
 O-ring


23.
 Detonation sensor harness clamp


24.
 Manifold absolute pressure sensor


25.
 Harness clamp


26.
 Intake manifold stay


27.
 Intake manifold


28.
 Intake manifold gasket


29.
 Evaporative emission purge solenoid valve, evaporative emission vacuum hose and pipe assembly

REMOVAL SERVICE POINT
<<A>> RADIATOR LOWER HOSE DISCONNECTION
   
Make mating marks on the radiator hose and the hose clamp. Disconnect the radiator hose.
INSTALLATION SERVICE POINTS
>>A<< THERMOSTAT CASE ASSEMBLY INSTALLATION
  1. Use a gasket scraper or wire brush to completely eliminate all gasket material on the gasket mounting surface.
       
    1. Apply a bead of the sealant to the cylinder head mating surface of the thermostat case assembly as shown.
      2. Specified Sealant: MITSUBISHI GENUINE PART No.MD970389 or equivalent
         
      1. Apply sealant to the thread of the thermostat case assembly bolts as shown.
        2. Specified Sealant: 3M Stud Locking 4170 or equivalent
      1. With the sealant still wet (within 15 minutes after the sealant is applied), install the thermostat case assembly. Do not apply the sealant in an area more than the required.
      >>B<< RADIATOR LOWER HOSE CONNECTION
           
        1. Insert each hose as far as the projection of the water inlet fitting.
        1. Align the mating marks on the radiator hose and hose clamp, and then connect the radiator hose.
        >>C<< EGR VALVE GASKET INSTALLATION
           
        Install the EGR valve gasket as shown in the illustration.
        [15] INTAKE AND EXHAUST - - INLET MANIFOLD - REMOVAL AND INSTALLATION <4G69>PRINT PAGE / INDEX / PRIOR / NEXT
        ©2004 Mitsubishi Motors Corporation