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TURBOCHARGER ASSEMBLY DISASSEMBLY
AND REASSEMBLY
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Disassembly steps
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1.
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Snap ring
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2.
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Waste gate actuator
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3.
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Coupling
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>>D<<
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4.
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Turbine housing
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<<A>>
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>>C<<
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5.
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Snap ring
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<<B>>
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>>B<<
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6.
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Cartridge assembly
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7.
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Compressor cover
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>>A<<
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8.
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O-ring
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| DISASSEMBLY SERVICE POINTS
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 CAUTION
Hold the snap ring with your fingers during its removal to prevent
it from springing away.
Remove the compressor cover retaining snap ring using a snap ring pliers.
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| <<B>>
CARTRIDGE ASSEMBLY REMOVAL
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CAUTION
The cartridge assembly may be stuck on the compressor cover
by the O-ring.
Loosen the cartridge assembly before removal by lightly tapping the compressor cover all
around with a plastic hammer.
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| CLEANING
- Use a clean washing solvent available on the market to wash the turbocharger components.
- Use a plastic scraper or bristle brush for cleaning aluminum parts.
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| REASSEMBLY SERVICE POINTS
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| >>A<<
O-RING INSTALLATION
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CAUTION
Be careful not to damage the O-ring during installation. Damaged
O-ring could cause leaks.
Smear engine oil on the inside surface of a new O-ring and fit it in the groove of the
cartridge assembly.
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| >>B<<
CARTRIDGE ASSEMBLY INSTALLATION
- Smear engine oil on the inside of the O-ring fitted on the cartridge assembly.
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CAUTION
Be careful not to damage the vanes of the cartridge assembly
when installing the cartridge assembly onto the compressor cover.
- Install the cartridge assembly onto the compressor cover, aligning the dowel pin with
its hole.
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| >>C<<
SNAP RING INSTALLATION
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CAUTION
Install the snap ring with its chamfer facing up.
Place the set of cartridge assembly and compressor cover upright on the compressor cover
and install the snap ring in position.
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| >>D<<
TURBINE HOUSING INSTALLATION
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CAUTION - Be careful not to damage
the vanes of the cartridge assembly when installing the turbine housing.
- Pay attention to alignment of the turbine housing.
Assemble the set of compressor cover and cartridge assembly with the turbine
housing while aligning the dowel pin with its hole.
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