[15] INTAKE AND EXHAUST - - EXHAUST MANIFOLD AND TURBOCHARGER - REMOVAL AND INSTALLATION <4G63-DOHC>PRINT PAGE / INDEX / PRIOR / NEXT
EXHAUST MANIFOLD AND TURBOCHARGER
REMOVAL AND INSTALLATION <4G63-DOHC>
Pre-removal Operation
  • Engine Oil Draining (Refer to GROUP 12, On-vehicle Service - Engine Oil Replacement ).
  • Engine Coolant Draining (Refer to GROUP 14, On-vehicle Service - Engine Coolant Replacement ).
  • Intercooler and Intercooler Bracket Assembly Removal (Refer to ).
  • Front Exhaust Pipe Removal (Refer to ).
  • Starter Assembly Removal (Refer to GROUP 16, Starter Motor Assembly ).
Post-installation Operation
  • Starter Assembly Installation (Refer to GROUP 16, Starter Motor Assembly ).
  • Front Exhaust Pipe Installation (Refer to ).
  • Intercooler and Intercooler Bracket Assembly Installation (Refer to ).
  • Engine Coolant Refilling (Refer to GROUP 14, On-vehicle Service - Engine Coolant Replacement ).
  • Engine Oil Refilling (Refer to GROUP 12, On-vehicle Service - Engine Oil Replacement ).

   



Removal steps


1.
 Vacuum hose connection


2.
 Turbocharger air outlet fitting

>>C<<
 3.
 Turbocharger air outlet fitting gasket


4.
 Exhaust manifold cover


5.
 Turbocharger protector


6.
 Vacuum hose connection


7.
 Turbocharger pin


8.
 Turbocharger waste gate actuator


9.
 Turbocharger oil return tube

>>B<<
 10.
 Turbocharger oil return tube gasket


11.
 Turbocharger oil return tube gasket


12.
 Eye bolt


13.
 Gaskets


14.
 Turbocharger water feed pipe clamp


15.
 Eye bolts


16.
 Gaskets
<<A>>
17.
 Turbocharger oil feed tube


18.
 Turbocharger water return hose connection


19.
 Turbocharger exhaust outlet fitting stay


20.
 Turbocharger, turbocharger water return pipe and turbocharger exhaust outlet fitting assembly


21.
 Turbocharger exhaust gas inlet hole gasket


22.
 Eye bolt


23.
 Gaskets


24.
 Turbocharger water return pipe


25.
 Turbocharger exhaust outlet fitting


26.
 Turbocharger exhaust outlet gasket

>>A<<
 27.
 Turbocharger assembly


28.
 Exhaust manifold


29.
 Exhaust manifold gasket

REMOVAL SERVICE POINT
<<A>> TURBOCHARGER OIL FEED TUBE REMOVAL
 CAUTION
 After removing the turbocharger oil feed tube, be careful that any foreign materials does not get into the oil passages of the turbocharger.
INSTALLATION SERVICE POINTS
>>A<< TURBOCHARGER ASSEMBLY INSTALLATION
       
    1. Clean the turbocharger oil feed tube, water feed pipe and water return pipe fitting, the inside of eye bolts, and individual pipe for clogs.
       CAUTION
       Be careful that any foreign materials does not get into the turbocharger.
    1. Clean or blow the air if carbon residues are stuck to the oil passages of turbocharger assembly.
    1. Add new engine oil through the turbocharger oil feed tube of turbocharger assembly.
    >>B<< TURBOCHARGER OIL RETURN TUBE GASKET INSTALLATION
       
    Install the turbocharger oil return tube gasket as its printed surface faces the oil pan side.
    >>C<< TURBOCHARGER AIR OUTLET FITTING GASKET INSTALLATION
       
    Install the gasket as its protrusion is in the direction shown.
    [15] INTAKE AND EXHAUST - - EXHAUST MANIFOLD AND TURBOCHARGER - REMOVAL AND INSTALLATION <4G63-DOHC>PRINT PAGE / INDEX / PRIOR / NEXT
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