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Removal steps
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1.
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Engine hanger
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2.
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Turbocharge heat protector
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3.
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Exhaust fitting bracket
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4.
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Exhaust fitting
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5.
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Exhaust fitting gasket
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6.
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Air outlet fitting
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>>C<<
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7.
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Air outlet fitting gasket
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8.
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Oil return pipe
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9.
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Oil return pipe gasket
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>>B<<
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10.
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Oil return pipe gasket
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11.
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Exhaust manifold heat protector
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12.
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Turbocharge assembly and pipe assembly
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13.
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Turbocharge gasket
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14.
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Ring
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15.
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Oil pipe
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16.
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Water pipe "B"
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17.
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Water pipe "A"
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18.
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Turbocharge assembly
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>>A<<
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19.
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Exhaust manifold
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20.
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Exhaust manifold gasket
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| INSTALLATION SERVICE POINT
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| >>A<<
EXHAUST MANIFOLD INSTALLATION
- Hand tighten all the exhaust manifold mounting nuts.
- Tighten the M8 nuts to 29 ±
3 N·m in the indicated sequence.
- Tighten the M10 nuts to 49 ±
5 N·m in the indicated sequence.
- Tighten the M8 nuts again to 29 ±
3 N·m in the indicated sequence.
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- Finally tighten the M10 nuts and the M8 nuts to the specified torque, both in the indicated
sequence.
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| >>B<<
OIL RETURN PIPE GASKET INSTALLATION
- The gasket is installed showing the printed side to the oil pan.
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- Install the oil return pipe gasket with its tab located as shown in the drawing.
NOTE: The gasket on the turbocharger end of the pipe does not require special alignment for
installation.
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| >>C<<
OUTLET FITTING GASKET INSTALLATION
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Install the air outlet fitting gasket with its tab located as shown in the drawing.
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