ROCKER ARMS AND CAMSHAFT
   



Removal steps


1.
Camshaft position sensor


2.
O-ring


3.
Cover


4.
Gasket

>>F<<
5.
Camshaft position sensing cylinder

>>E<<
6.
Camshaft position sensor support

>>D<<
7.
Camshaft oil seal

>>C<<
8.
Bearing cap, rear right

>>C<<
9.
Bearing cap, rear left

>>C<<
10.
Bearing cap, front

>>C<<
11.
Bearing cap No.5

>>C<<
12.
Bearing cap No.2

>>C<<
13.
Bearing cap No.3

>>C<<
14.
Bearing cap No.4

>>B<<
15.
Camshaft


16.
Rocker arm
<<A>>
>>A<<
17.
Lash adjuster


18.
Oil delivery body

>>A<< LASH ADJUSTER INSTALLATION
Install the lash adjuster into the rocker arm, being careful not to spill the diesel fuel it contains.
   
 CAUTION
  • Do not confuse the intake camshaft with the exhaust camshaft.
  • The exhaust camshaft has a 4 mm wide slit at the rear end.
   
  1. Set each camshaft with its dowel pin at the top.
       
    1. The bearing caps No. 2 to 5 are identical in shape for both intake and exhaust camshafts. Check the identification mark on each cap before installation.
    2. Identification mark (stamped on front and Nos. 2 - 5 bearing caps)
      • I: intake camshaft
      • E: exhaust camshaft
    1. Remove completely sealant remaining on the bearing caps and cylinder head.
         
      1. Apply sealant to the surfaces indicated in the drawing.
      2. Specified sealant:
        • 3M ATD No.8660 or equivalent
      1. Install each bearing cap and tighten its bolts in two or three passes.
      1. Finally tighten the bolts to 20 ± 1 N·m.
      1. Check that the rocker arms are correctly installed.
      NOTE: Wipe off any squeezed out sealant completely.
         
      Use the special tool Camshaft oil seal installer (MD998713) to drive each oil seal into position in the cylinder head.
         
      1. Remove completely the FIPG remaining on the camshaft position sensor support and cylinder head.
      1. Apply a 3 ± 1 mm diameter bead of FIPG to the indicated surface of the camshaft position sensor support.
      Specified sealant:
      • Mitsubishi Genuine Part No.MD970389 or equivalent
         
      1. Turn the exhaust camshaft to the No.1 cylinder top dead center position.
      2. NOTE: The camshaft will slightly turn counterclockwise by the force of the exhaust valve spring.
      1. Install the camshaft position sensing cylinder with the smaller vane located as shown in the drawing.
      ©2004 Mitsubishi Motors Corporation