Item
|
Standard value
|
Limit
|
|---|
TIMING BELT
|
Auto-tensioner rod extension length
(with timing belt installed) mm
|
3.8 -
4.5
|
-
|
Auto-tensioner rod extension length (when free) mm
|
12.0
|
-
|
Auto-tensioner rod retraction length
(when pressed with force of 98 -
196N) mm
|
Less than 1
|
-
|
ROCKER ARMS AND CAMSHAFT
|
Cam height mm
|
Intake
|
4G63
|
37.39
|
36.89
|
4G64
|
37.39
|
36.89
|
Exhaust
|
4G63
|
37.14
|
36.64
|
4G64
|
36.83
|
36.33
|
CYLINDER HEAD AND VALVES
|
Cylinder head bolt nominal length mm
|
-
|
99.4
|
Cylinder head gasket surface warp mm
|
Less than 0.03
|
0.2
|
Cylinder head gasket surface grinding limit (including cylinder
block grinding amount) mm
|
-
|
0.2
|
Cylinder head overall height mm
|
119.1 -
120.1
|
-
|
Valve margin mm
|
Intake
|
1.0
|
0.5
|
Exhaust
|
1.2
|
0.7
|
Valve stem diameter mm
|
6.0
|
-
|
Valve face angle
|
45.5°
|
-
|
Valve height mm
|
Intake
|
112.30
|
111.80
|
Exhaust
|
114.11
|
113.61
|
Valve spring free height mm
|
50.8
|
49.8
|
Valve spring squareness
|
2°or less
|
4°
|
Valve stem-to-guide clearance mm
|
Intake
|
0.02 -
0.05
|
0.10
|
Exhaust
|
0.04 -
0.07
|
0.15
|
Valve stem projection mm
|
49.30
|
48.90
|
Valve spring load/height N/mm
|
267/44.2
|
-
|
Valve face-to-seat contact width mm
|
0.9 -
1.3
|
-
|
Valve guide inside diameter mm
|
6.0
|
-
|
Valve guide press-in height mm
|
14.0
|
-
|
FRONT CASE AND OIL PAN
|
Oil pump gear side clearance mm
|
Drive gear
|
0.08 -
0.14
|
-
|
Driven gear
|
0.06 -
0.12
|
-
|
PISTONS AND CONNECTING RODS
|
Piston outside diameter mm
|
4G63
|
85.0
|
-
|
4G64
|
86.5
|
-
|
Piston pin press-in load (at ambient temperature) N
|
7350 -
17200
|
-
|
Connecting rod big end thrust clearance mm
|
0.10 -
0.25
|
0.4
|
Piston ring side clearance in ring groove mm
|
No. 1
|
4G63
|
0.02 -
0.06
|
0.1
|
4G64
|
0.03 -
0.07
|
0.1
|
No. 2
|
4G63
|
0.02 -
0.06
|
0.1
|
4G64
|
0.02 -
0.06
|
0.1
|
Piston ring end gap mm
|
No. 1
|
4G63
|
0.20 -
0.30
|
0.8
|
4G64
|
0.25 -
0.35
|
0.8
|
No. 2
|
4G63
|
0.30 -
0.45
|
0.8
|
4G64
|
0.40 -
0.55
|
0.8
|
Oil ring
|
0.10 -
0.40
|
1.0
|
Piston pin outside diameter mm
|
22.0
|
-
|
Oil clearance at crankshaft pins mm
|
0.02 -
0.05
|
0.1
|
CRANKSHAFT AND CYLINDER BLOCK
|
Crankshaft bearing cap bolt nominal length mm
|
-
|
71.1
|
Crankshaft end play mm
|
0.05 -
0.25
|
0.40
|
Crankshaft journal diameter mm
|
57.0
|
-
|
Crankshaft pin diameter mm
|
45.0
|
-
|
Oil clearance at crankshaft journals mm
|
0.02 -
0.04
|
0.1
|
Cylinder block gasket surface warp mm
|
0.05
|
0.1
|
Cylinder block gasket surface grinding limit (including cylinder
head grinding amount) mm
|
-
|
0.2
|
Cylinder block overall height mm
|
4G63
|
284
|
-
|
4G64
|
290
|
-
|
Cylinder bore diameter mm
|
4G63
|
85.0
|
-
|
4G64
|
86.5
|
-
|
Taper of cylinder mm
|
0.1 or less
|
-
|
Cylinder-to-piston clearance mm
|
0.02 -
0.04
|
-
|