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Removal steps
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1.
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Drive plate bolt
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2.
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Adapter plate
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3.
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Drive plate
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4.
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Crankshaft bushing
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5.
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Rear plate
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6.
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Bell housing cover
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>>E<<
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7.
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Oil seal case
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>>D<<
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8.
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Oil seal
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>>C<<
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9.
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Bearing cap bolt
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10.
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Bearing cap
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>>B<<
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11.
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Crankshaft bearing, lower
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>>A<<
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12.
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Crankshaft
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13.
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Crankshaft bearing, upper
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14.
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Thrust bearing
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15.
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Cylinder block
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| INSTALLATION SERVICE POINTS
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| >>A<<
THRUST BEARING INSTALLATION
- Install the two thrust bearings in the No. 3 bearing bore in the cylinder block. Applying
engine oil to the bearings will help facilitate holding them in position.
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- Each thrust bearing must be installed with the grooved side toward the crankshaft web.
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| >>B<<
CRANKSHAFT BEARING INSTALLATION
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- Location of crankshaft journal diameter marks.
<Bearing selection example>
If the crankshaft journal diameter mark is “0”
and the cylinder block
bearing bore mark is “1”, then select a bearing with a “2”
mark
as the No. 1, 2, 4 or 5 bearing and a bearing with a “1”
mark as the No. 3
bearing.
If the crankshaft journal diameter mark is illegible, measure the journal diameter and
select a bearing with the mark corresponding to the measurement.
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- The diameter identification marks of the bearing bores in the cylinder block are stamped
in the location shown in the drawing.
No. 1, 2, 4 and 5 bearings
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Crankshaft journal diameter
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Cylinder block bearing bore marking
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Crankshaft bearing marking
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Identification mark
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Journal diameter measurement mm
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0
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56.994 -
57.000
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0
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1
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1
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2
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2
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3
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1
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56.988 -
56.994
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0
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2
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1
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3
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2
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4
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2
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56.982 -
56.988
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0
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3
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1
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4
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2
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5
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No. 3 bearing
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Crankshaft journal diameter
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Cylinder block bearing bore marking
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Crankshaft bearing marking
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Identification mark
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Journal diameter measurement mm
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0
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56.994 -
57.000
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0
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0
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1
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1
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2
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2
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1
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56.988 -
56.994
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0
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1
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1
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2
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2
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3
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2
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56.982 -
56.988
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0
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2
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1
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3
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2
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4
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- The size mark of each crankshaft bearing is indicated by ink in the location shown in
the drawing.
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- Install bearing halves with oil grooves in the cylinder block bearing bores.
- Install bearing halves with no oil grooves in the beam bearing cap.
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| >>C<<
BEARING CAP/BEARING CAP BOLT INSTALLATION
- Install the bearing cap with the arrow pointing to the timing belt.
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- Measure the nominal length (shank length) of each bearing cap bolt before installation.
If the measurement exceeds the limit, replace the bolt.
Limit: 71.1 mm
- Apply engine oil to the threads and bearing surface of the bolt.
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- Tighten the bolts to 25 ±
2 N·m in the indicated sequence.
- Make a paint mark on the head of each bolt.
- Make a paint mark on the bearing cap at a point 90°
to 100°
away
in the tightening direction from the paint mark made on the bolt head.
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 CAUTION
- If the tightening angle
is less than 90°, adequate tightness could not be assured.
- If the tightening angle exceeds 100°, loosen the bolt completely and then
perform the tightening procedure again beginning with the first step.
- Turn clockwise the bolts 90°
to 100°
in the indicated tightening sequence
to bring the mark on each bolt head into alignment with that on the bearing cap.
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- After installing the bearing caps, measure the end play of the crankshaft. If the end
play exceeds the limit, replace the crankshaft bearings.
Standard value: 0.05 -
0.25 mm
Limit: 0.40 mm
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| >>D<<
REAR OIL SEAL INSTALLATION
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Use the special tools to install the rear oil seal.
- Crankshaft rear oil seal installer (MD998776)
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| >>E<<
REAR OIL SEAL CASE INSTALLATION
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- Apply a bead of FIPG to the surface of the rear oil seal case as shown in the drawing.
Specified sealant:
- Mitsubishi Genuine Part No.MD970389 or equivalent
- Install the oil seal into the cylinder block after applying an appropriate amount
of engine oil to the entire circumference of its lip portion.
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