REMOVAL AND INSTALLATION <4G6-DOHC>

Pre-removal and Post-installation Operation

			Removal steps
<<A>>	>>C<<	1.	Radiator upper hose connection
	>>B<<	2.	Water outlet fitting
		3.	Vacuum hose
		4.	Engine hanger
		5.	Solenoid valve assembly
		6.	Water hose
		7.	Water hose
		8.	Water hose
		9.	Turbocharger water feed pipe
		10.	Gasket
	>>B<<	11.	Thermostat case assembly
		12.	Water hose
		•	Turbocharger assembly (Refer to GROUP 15, Exhaust manifold and turbocharger assembly .)
		13.	Turbocharger water return pipe
		14.	Gasket
		15.	Heater hose connection
		16.	Water inlet pipe assembly
	>>A<<	17.	O-ring

REMOVAL SERVICE POINT

After making mating marks on the radiator hose and hose clamp, disconnect the radiator hose.

INSTALLATION SERVICE POINTS

CAUTION

Do not allow engine oil or other grease to adhere to the O-ring

Insert the O-ring to the water pipe, and coat the outer portion of the O-ring with water or engine coolant.

Use a gasket scraper or wire brush to completely eliminate all gasket material on the gasket mounting surface.

With the sealant still wet (within 15 minutes after the sealant is applied), install the thermostat case or water outlet fitting. Do not apply the sealant in an area more than the required.

Align the mating marks on the radiator hose and hose clamp, and then connect the radiator hose.