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INSPECTION PROCEDURE F-1: The sunroof does not work at all. |
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|  CAUTION
Whenever the ECU is replaced, ensure that the input and output signal circuits are normal.
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| COMMENTS ON TROUBLE SYMPTOM
If the sunroof does not work at all, these power supply circuit(s), these earth circuit(s), sunroof switch or the sunroof motor assembly (sunroof-ECU) may be defective.
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| POSSIBLE CAUSES
- Malfunction of the sunroof switch
- Malfunction of the sunroof motor assembly (sunroof-ECU)
- Damaged harness wires and connectors
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| Step 1. ECU check by using the SWS monitor
Check that the power supply and earth lines to the sunroof motor assembly (sunroof-ECU) and the ETACS-ECU and the SWS communication lines are normal.
- Operate the sunroof switch.
ECUS TO BE CHECKED
OK: "OK" are displayed for all the items.
Q: Is the check result normal?
"OK" are displayed for all the items:
Go to Step 2.
"NG" is displayed on the "ETACS ECU" menu.:
Refer to Inspection Procedure A-3 "Communication with ETACS-ECU is not possible  ."
"NG" is displayed on the "SUNROOF ECU" menu.:
Refer to Inspection Procedure A-6 "Communication with sunroof motor assembly (sunroof-ECU) is not possible  ."
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| Step 2. Function diagnosis by using the SWS monitor
Check the SWS communication signal, which are related to the sunroof.
<Selected item>
SUNROOF OPE
Item No.
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Item name
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Normal condition
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Item 30
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IG SW(IG1)
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ON
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Item 72
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S/R ECU ACK
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INPUT CHECK (only momentarily when switch is operated)
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OK: Normal conditions displayed for all the items.
Q: Is the check result normal?
Normal conditions are displayed for all the items.:
Go to Step 3  .
Normal condition is not displayed for item No.30:
Refer to Inspection Procedure P-2 "The ignition switch (IG1) signal is not received  ."
Normal condition is not displayed for item No.72:
Replace the sunroof motor assembly.
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| Step 3. Connector check: D-06 sunroof switch connector
Q: Is the check result normal?
YES:
Go to Step 4  .
NO:
Repair the connector.
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| Step 4. Check the sunroof switch.
Refer to GROUP 42 -
Sunroof  .
Q: Is the check result normal?
YES:
Go to Step 5  .
NO:
Replace the sunroof switch.
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| Step 5. Measure the resistance at the D-06 sunroof switch connector.
- Disconnect the connector, and measure at the wiring harness side.
- Continuity between D-06 sunroof switch connector terminal No.4 and body earth
OK: 2Ω
or less
Q: Is the check result normal?
YES:
Go to Step 7  .
NO:
Go to Step 6  .
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| Step 6. Check the wiring harness between D-06 sunroof switch connector terminal No.4 and body earth.
NOTE: Prior to the wiring harness inspection, check intermediate connector C-218 <R.H. drive vehicles>
, and repair if necessary.
- Check the earth wires for open circuit.
Q: Is the check result normal?
YES:
The trouble can be an intermittent malfunction (Refer to GROUP 00 -
How to Cope with Intermittent Malfunction  ).
NO:
Repair the wiring harness.
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| Step 7. Connector check: D-09 sunroof motor assembly connector
Q: Is the check result normal?
YES:
Go to Step 8  .
NO:
Repair the connector.
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| Step 8. Measure the voltage at the D-09 sunroof motor assembly connector.
- Disconnect the sunroof motor assembly connector, and measure at the harness side.
- Check the voltage between the D-09 sunroof motor assembly connector terminal No.1 and body earth.
OK: Battery positive voltage
Q: Is the check result normal?
YES:
Go to Step 10  .
NO:
Go to Step 9  .
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| Step 9. Check the wiring harness between D-09 sunroof motor assembly connector terminal No.1 and the fusible link (5).
NOTE: Prior to the wiring harness inspection, check intermediate connectors A-14 <R.H. drive vehicles>, C-116 <L.H. drive vehicles>, C-126 <R.H. drive vehicles>
and C-218, and repair if necessary.
- Check the power supply line to the battery for open circuit.
Q: Is the check result normal?
YES:
The trouble can be an intermittent malfunction (Refer to GROUP 00 -
How to Cope with Intermittent Malfunction  ).
NO:
Repair the wiring harness.
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| Step 10. Measure the voltage at the D-09 sunroof motor assembly connector.
- Disconnect the sunroof motor assembly connector, and measure at the harness side.
- Ignition switch: ON
- Check the voltage between the D-09 sunroof motor assembly connector terminal No.2 and body earth.
OK: Battery positive voltage
Q: Is the check result normal?
YES:
Go to Step 12  .
NO:
Go to Step 11  .
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| Step 11. Check the wiring harness between D-09 sunroof motor assembly connector terminal No.2 and the ignition switch (IG2).
NOTE: Prior to the wiring harness inspection, check junction block connectors C-203 and C-210, and repair if necessary.
- Check the power supply line to the ignition switch (IG2) for open circuit.
Q: Is the check result normal?
YES:
The trouble can be an intermittent malfunction (Refer to GROUP 00 -
How to Cope with Intermittent Malfunction  ).
NO:
Repair the wiring harness.
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| Step 12. Measure the resistance at the D-09 sunroof motor assembly connector.
- Disconnect the sunroof motor assembly connector, and measure at the harness side.
- Check the resistance between D-09 sunroof motor assembly connector terminal No.5 and body earth.
OK: 2Ω
or less
Q: Is the check result normal?
YES:
Go to Step 14  .
NO:
Go to Step 13  .
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| Step 13. Check the wiring harness between D-09 sunroof motor assembly connector terminal No.5 and body earth.
NOTE: Prior to the wiring harness inspection, check intermediate connector C-218 <R.H. drive vehicles>, and repair if necessary.
- Check body earth line for open circuit.
Q: Is the check result normal?
YES:
The trouble can be an intermittent malfunction (Refer to GROUP 00 -
How to Cope with Intermittent Malfunction  ).
NO:
Repair the wiring harness.
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| Step 14. Retest the system.
The sunroof assembly should now work normally.
Q: Is the check result normal?
YES:
The trouble can be an intermittent malfunction (Refer to GROUP 00 -
How to Cope with Intermittent Malfunction  ).
NO:
Replace the sunroof motor assembly.
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