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INSPECTION PROCEDURE I-1: The headlamp washer does not work.
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|  CAUTION
Whenever the ECU is replaced, ensure that the input and output signal circuits are normal.
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| COMMENTS ON TROUBLE SYMPTOM
The headlamp washer motor, the column switch or the front-ECU may be defective.
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| POSSIBLE CAUSES
- Malfunction of the headlamp washer motor
- Malfunction of the column switch
- Malfunction of the front-ECU
- Damaged harness wires and connectors
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| Step 1. ECU check by using the SWS monitor
Check that the power supply and earth lines to the column switch (column-ECU) and the front-ECU and the SWS communication lines are normal.
- Turn the ignition switch to the ON position.
ECUS TO BE CHECKED
OK: "OK" is displayed for all the items
Q: Is the check result normal?
"OK" is displayed for all the items:
Go to Step 2  .
"NG" is displayed on the "COLUMN ECU" menu.:
Refer to Inspection Procedure A-2 "Communication with column switch (column-ECU) is not possible  ."
"NG" is displayed on the "FRONT ECU" menu.:
Refer to Inspection Procedure A-4 "Communication with front-ECU is not possible  ."
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| Step 2. Function diagnosis by using the SWS monitor
Check the SWS communication signal, which are related to the headlamp washer function.
<Selected item>
HD WASHER
- Turn the ignition switch to the ACC position.
- Headlamp washer switch: ON
Item No.
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Item name
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Normal condition
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Item 16
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HD WASHER SW
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ON
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Item 31
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IG SW (ACC)
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ON
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Item 70
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FRONT ECU ACK
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NORMAL ACK or HI-BEAM ACK
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OK: Normal conditions are displayed for all the items.
Q: Is the check result normal?
Normal conditions displayed for all the items:
Go to Step 3  .
Normal condition is not displayed for item No.16:
Replace the column switch.
Normal condition is not displayed for item No.31:
Refer to Inspection Procedure P-1 "The ignition switch (ACC) signal is not received  ."
Normal condition is not displayed for item No.70:
Replace the front-ECU.
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| Step 3. Connector check: A-25 headlamp washer motor connector
Q: Is the check result normal?
YES:
Go to Step 4  .
NO:
Repair the connector.
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| Step 4. Check the headlamp washer motor assembly.
Refer to GROUP 51 -
Headlamp washer  .
Q: Is the check result normal?
YES:
Go to Step 5
NO:
Replace the headlamp washer motor.
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| Step 5. Measure the resistance at the A-25 headlamp washer motor connector.
- Disconnect the connector, and measure at the wiring harness side.
- Continuity between A-25 headlamp washer motor connector terminal No.2 and body earth
OK: 2Ω
or less
Q: Is the check result normal?
YES:
Go to Step 7  .
NO:
Go to Step 6  .
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| Step 6. Check the wiring harness between A-25 windshield washer motor connector terminal No.2 and body earth.
- Check the earth wires for open circuit.
Q: Is the check result normal?
YES:
The trouble can be an intermittent malfunction (Refer to GROUP 00 -
How to Cope with Intermittent Malfunction  ).
NO:
Repair the wiring harness.
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| Step 7. Connector check: A-11X front-ECU connector
Q: Is the check result normal?
YES:
Go to Step 8  .
NO:
Repair the connector.
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| Step 8. Measure the voltage at the A-11X front-ECU connector.
- Remove the front-ECU, and measure at the junction block side.
- Ignition switch: ACC
- Check the voltage between the A-11X front-ECU connector terminal No.3 and body earth.
OK: System voltage
Q: Is the check result normal?
YES:
Go to Step 10  .
NO:
Go to Step 9  .
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| Step 9. Check the wiring harness between A-11X front-ECU connector terminal No.3 and the fusible link (5).
- Check the power supply line to the fusible link (5) for open circuit.
Q: Is the check result normal?
YES:
The trouble can be an intermittent malfunction (Refer to GROUP 00 -
How to Cope with Intermittent Malfunction  ).
NO:
Repair the wiring harness.
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| Step 10. Check the wiring harness between A-25 headlamp washer motor connector terminal No.1 and A-11X front-ECU connector terminal No.1.
- Check the power supply line from the fusible link (5) for open circuit.
Q: Is the check result normal?
YES:
Go to Step 11  .
NO:
Repair the wiring harness.
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| Step 11. Retest the system.
The headlamp washer should now work normally.
Q: Is the check result normal?
YES:
The trouble can be an intermittent malfunction (Refer to GROUP 00 -
How to Cope with Intermittent Malfunction  ).
NO:
Replace the front-ECU.
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