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INSPECTION PROCEDURE A-4: Communication with the front-ECU is not possible.
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|  CAUTION
Whenever the ECU is replaced, ensure that the power supply circuit, the grounding circuit and the communication circuit are normal.
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| COMMENTS ON TROUBLE SYMPTOM
It is suspected that the power supply circuit to the front-ECU is defective, or the wiring harness between the SWS monitor and the front-ECU or their connector(s) is damaged. If the battery power supply circuit to the ECU (terminal No.5 of the front-ECU) is damaged, also check the power supply circuit from the ignition switch (IG2) (terminal No.22 of the front-ECU), and repair if necessary.
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| POSSIBLE CAUSES
- Malfunction of the front-ECU
- Malfunction of the ETACS-ECU
- Damaged harness wires and connectors
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| Step 1. ECU check by using the SWS monitor
Check that the power supply and earth lines to the ETACS-ECU and the SWS communication lines are normal.
ECU TO BE CHECKED
OK: "OK" is displayed on the "ETACS ECU" menu.
Q: Is the check result normal?
YES:
Go to Step 2  .
NO:
Refer to Inspection Procedure A-3 "Communication with ETACS-ECU is not possible  ."
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| Step 2. Connector check: A-11X front-ECU connector
Q: Is the check result normal?
YES:
Go to Step 3  .
NO:
Repair the defective connector.
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| Step 3. Measure the voltage at A-11X front-ECU connector.
- Disconnect the connector, and measure at the relay box side.
- Ignition switch: ON
- Voltage between A-11X front-ECU connector No.5 and body earth
OK: Battery positive voltage
Q: Is the check result normal?
YES:
Go to Step 6  .
NO <LH drive vehicle>:
Go to Step 4  .
NO <RH drive vehicle>:
Go to Step 5  .
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| Step 4. Check the wiring harness between A-11X front-ECU connector terminal No.5 and the battery.
- Check the power supply line for open circuit.
Q: Is the check result normal?
YES:
The trouble can be an intermittent malfunction (Refer to GROUP 00 -
How to Cope with Intermittent Malfunction  ).
NO:
Repair the wiring harness.
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| Step 5. Check the wiring harness between A-11X front-ECU connector terminal No.5 and fusible link (1).
NOTE: Prior to the wiring harness inspection, check junction block connectors C-202, C-204, intermediate connectors A-14, C-116, C-125 and repair if necessary.
- Check the power supply line for open circuit.
Q: Is the check result normal?
YES:
The trouble can be an intermittent malfunction (Refer to GROUP 00 -
How to Cope with Intermittent Malfunction  ).
NO:
Repair the wiring harness.
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| Step 6. Connector check: A-12X front-ECU connector
Q: Is the check result normal?
YES:
Go to Step 7  .
NO:
Repair the defective connector.
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| Step 7. Measure the resistance at A-11X front-ECU connector.
- Disconnect the connector, and measure at the relay box side.
- Resistance between A-12X front-ECU connector terminal No.21 and body earth
OK: 2 Ω
or less
Q: Is the check result normal?
YES:
Go to Step 9  .
NO:
Go to Step 8  .
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| Step 8. Check the wiring harness between A-12X front-ECU terminal connector No.21 and body earth.
- Check the earth wires for open circuit.
Q: Is the check result normal?
YES:
The trouble can be an intermittent malfunction (Refer to GROUP 00 -
How to Cope with Intermittent Malfunction  ).
NO:
Repair the wiring harness.
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| Step 9. Connector check: C-219 ETACS-ECU connector
Q: Is the check result normal?
YES:
Go to Step 10  .
NO:
Repair the defective connector.
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| Step 10. Check the wiring harness between A-12X front-ECU connector terminal No.30 and C-219 ETACS-ECU connector terminal No.59.
NOTE: Prior to the wiring harness inspection, check joint connector C-02 and intermediate connector C-116, and repair if necessary.
- Check the communication lines for open circuit.
Q: Is the check result normal?
YES:
Go to Step 11  .
NO:
Repair the wiring harness.
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| Step 11. ECU check by using the SWS monitor
Check that the power supply and earth lines to the front-ECU and the SWS communication lines are normal.
ECU TO BE CHECKED
OK: "OK" is displayed on the "FRONT ECU" menu.
Q: Is the check result normal?
YES:
The trouble can be an intermittent malfunction (Refer to GROUP 00 -
How to Cope with Intermittent Malfunction  ).
NO:
Replace the front-ECU.
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