DIFFERENTIAL
   



Disassembly steps

>>D<<
1.
Differential drive gear
<<A>>
>>C<<
2.
Taper roller bearings

>>B<<
3.
Lock pin

>>A<<
4.
Pinion shaft

>>A<<
5.
Pinion

>>A<<
6.
Washer

>>A<<
7.
Side gear

>>A<<
8.
Spacer


9.
Differential case

   
Use the special tool Bearing remover (MD998801) to remove the taper roller bearings.
   
  1. Attach the washer to the back of each pinion, make both pinions engage with the side gears simultaneously, and bring the pinions into position while turning the gear set.
       
    1. Insert the pinion shaft.
         
      1. Measure the backlash between the side gears and pinions.
      2. Standard value: 0.025 - 0.150 mm
      1. If the backlash is not within the standard value range, replace the spacers with appropriately selected ones and measure the backlash again.
      2. NOTE: The amount of the backlash must be the same on both side gears.
         
      Orient the lock pin as shown in the illustration.
         
      Use the special tools to install the new taper roller bearing.
      • Installer cap (MD998812)
      • Installer adapter (MD998824)
         
      Apply ATF to the bolts, and tighten the bolts to the specified torque of 135 ± 5 N·m in the shown sequence.
      ©2004 Mitsubishi Motors Corporation