)
| Disassembly steps |
|||
|---|---|---|---|
>>G<< |
1. |
Snap ring |
|
| >>F<< |
2. |
Clutch reaction plate |
|
| >>F<< |
3. |
Clutch disc |
|
| >>F<< |
4. |
Clutch plate |
|
| >>E<< |
5. |
Snap ring |
|
| >>D<< |
6. |
Clutch reaction plate |
|
| >>D<< |
7. |
Clutch disc |
|
| >>D<< |
8. |
Clutch plate |
|
| <<A>> |
>>C<< |
9. |
Snap ring |
| 10. |
Spring retainer |
||
| >>A<< |
11. |
D-ring |
|
| 12. |
Clutch return spring |
||
| 13. |
Overdrive clutch piston |
||
| >>A<< |
14. |
D-ring |
|
| >>B<< |
15. |
Reverse clutch piston |
|
| >>A<< |
16. |
D-ring |
|
| 17. |
Reverse clutch retainer |
||
| >>A<< |
18. |
D-ring |
|
| >>A<< |
19. |
D-ring |
)
Use the special tools to remove the snap ring.
- Spring compressor retainer (MD998924)
- Spring compressor (MD999590)
)
Apply ATF, blue petrolatum jelly or white Vaseline to the D-rings and handle them carefully
to avoid damage during installation.
)
Assemble the reverse clutch piston with the reverse clutch retainer with their holes (A
and B in the illustration) aligned.
- Use the special tools to install the snap ring.
- Spring compressor retainer (MD998924)
- Spring compressor (MD999590)
- Press down the return spring retainer tightly on its entire circumference (with a force of 49N).
)
- Check the clearance between the snap ring and the return spring retainer. If the clearance is not within the standard value range, make adjustment by selecting a snap ring of an appropriate thickness.
Standard value: 0 -
0.09 mm
)
- Assemble the clutch plates, clutch discs, and clutch reaction plate with their non-toothed portions (A in the illustration) aligned with the hole (B in the illustration) formed in a crest of the reverse clutch piston.
CAUTION)
- Orient the clutch reaction plate as shown in the illustration when it is installed.
)
- Press down the clutch reaction plate on the circumference using the special tools.
- Spring compressor (MB991628)
- Spring compressor retainer (MD998924)
- Check the clearance between the snap ring and clutch reaction plate. If the clearance is not within the standard value range, make adjustment by selecting a snap ring of an appropriate thickness.
Standard value: 1.6 -
1.8 mm
- Assemble the clutch plates, clutch discs, and reaction plate with their non-toothed portions (A in the illustration) aligned with the hole (B in the illustration) formed in a crest of the reverse retainer.
CAUTION)
- Orient the clutch reaction plate as shown in the illustration when it is installed.
)
- Press down the clutch reaction plate on its entire circumference using the special tools.
- Spring compressor (MB991790)
- Spring compressor retainer (MD998924)
- Check the clearance between the snap ring and the clutch reaction plate. If the clearance is not within the standard value range, make adjustment by selecting a snap ring of an appropriate thickness.
Standard value: 1.5 -
1.7 mm