REMOVAL AND INSTALLATION <4G63-DOHC>

CAUTION

^* : Indicates parts which should be temporarily tightened, and then fully tightened after placing the vehicle on the earth and loading the full weight of the engine on the vehicle body.

Pre-removal Operation

Front Under Cover and Side Under Cover Removal (Refer to GROUP 51, Under Cover .)

A/T Fluid Draining (Refer to .)

Transfer Oil Draining (Refer to .)

Front Exhaust Pipe Removal (Refer to GROUP 15, Exhaust Pipe and Main Muffler .)

Propeller Shaft Removal (Refer to GROUP 25 .)

Inter Cooler Removal (Refer to GROUP 15, Inter Cooler ).

Air Cleaner Assembly Removal (Refer to GROUP 15 .)

Battery and Battery Tray Removal.

Hood Removal (Refer to GROUP 42 .)

Post-installation Operation

Front Under Cover and Side Under Cover Installation (Refer to GROUP 51, Under Cover .)

A/T Fluid Supplying (Refer to .)

Transfer Oil Supplying (Refer to .)

Front Exhaust Pipe Installation (Refer to GROUP 15, Exhaust Pipe and Main Muffler .)

Propeller Shaft Installation (Refer to GROUP 25 .)

Battery and Battery Tray Installation.

Air Cleaner Assembly Installation (Refer to GROUP 15 .)

Inter Cooler Installation (Refer to GROUP 15, Inter Cooler ).

Hood Installation (Refer to GROUP 42 .)

Selector Lever Operation Check (Refer to .)

Front Wheel Alignment Check and Adjustment (Refer to GROUP 33, On-vehicle Service .)

			Removal steps
	>>E<<	1.	Adjusting nut
	>>E<<	2.	Transmission control cable
		3.	A/T control solenoid valve assembly connector
		4.	Inhibitor switch connector
		5.	Input shaft speed sensor connector
		6.	Output shaft speed sensor connector
		7.	A/T fluid cooler hose
		•	Drive shaft and output shaft (Refer to GROUP 26, Drive Shaft Assembly .)
		8.	Bracket
		9.	Starter motor
<<A>>	>>D<<	10.	Transmission upper connecting bolts

			Removal steps
	>>C<<	11.	Transmission stay
		12.	Bell housing cover
<<B>>		13.	Drive plate bolts
		•	Centermember and front roll stopper assembly (Refer to GROUP 32, Engine Roll Stopper and Centremember .)
		•	Transfer assembly (Refer to .)
		•	Roll rod bracket (Refer to GROUP 32, Engine Roll Stopper and Centremember .)
<<C>>		14.	Transmission mount bracket assembly
	>>B<<	15.	Transmission mount stopper
		16.	Transmission mount bracket
<<D>>		•	Engine assembly supporting
		•	Support the transmission with a transmission jack
		17.	Transmission lower connecting bolts
	>>A<<	18.	Transmission assembly

REMOVAL SERVICE POINTS

<<A>> TRANSMISSION UPPER CONNECTING BOLTS REMOVAL

Do not fully unscrew the bolts from the transmission assembly. Only loosen the bolts.

<<B>> DRIVE PLATE BOLTS REMOVAL

Turn the crank shaft so that it is positioned to allow the drive plate bolt to be unscrewed.

Push in the torque converter into the transmission side and make a point to ensure that the torque converter does not remain on the engine side.

<<C>> TRANSMISSION MOUNT BRACKET ASSEMBLY REMOVAL

Jack up the transmission assembly gently and then remove the transmission mounting.

<<D>> ENGINE ASSEMBLY SUPPORTING

<Engine hanger (special tool MB991895) is used>

Set special tool MB991895 to the strut mounting nuts and the radiator support upper insulator mounting bolts, which are located in the engine compartment, as shown.

Set special tools MB991454 to hold the engine/transmission assembly.

<Engine hanger (special tool MB991928) is used>

Assemble the engine hanger (special tool MB991928). Set following parts to the base hanger.

Slide bracket (HI)

Foot (standard) (MB991932)

Joint (90) (MB991930)

Joint (50) (MB991929)

Set the engine hanger (special tool MB991928) to the strut mounting nuts and the radiator support upper insulator mounting bolts, which are located in the engine compartment, as shown.

NOTE: Adjust the engine hanger balance by sliding the slide bracket (HI).

Set special tools MB991454 to hold the engine/transmission assembly.

INSTALLATION SERVICE POINTS

>>A<< TRANSMISSION ASSEMBLY INSTALLATION

Engage the torque converter into the transmission side securely, and then assemble the transmission assembly on the engine.

>>B<< TRANSMISSION MOUNT STOPPER INSTALLATION

Install the transmission mount stopper so that the arrow mark points as shown in the illustration.

>>C<< TRANSMISSION STAY INSTALLATION

Install the transmission stay as below.

Tighten the engine-side bolts to the specified torque.

Tightening torque: 22 ± 4 N·m

Tighten the transmission-side bolts to the specified torque.

Tightening torque: 44 ± 10 N·m

>>D<< TRANSMISSION UPPER CONNECTING BOLTS INSTALLATION

Tighten the water inlet pipe and harness clamp with the transmission assembly upper coupling bolt A.
The bolt B should be tightened with earth line.

>>E<< TRANSMISSION CONTROL CABLE/ADJUSTING NUT INSTALLATION

Place the selector lever and manual control lever in the “N” position.

Place the cable stud into the manual control lever slot and install the nut loosely. Gently push the transmission control cable into the manual control lever slot until the cable is taut. Tighten the nut to the specified torque.

Tightening torque: 12 ± 2 N·m