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Inspection Procedure 17: Shift Switch Assembly System <4G63, 4G64> |
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OPERATION
The shift switch assembly detects the shift range (sport mode) which the driver has selected, and sends the information to the engine-A/T-ECU.
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COMMENTS ON TROUBLE SYMPTOM
The cause is probably a malfunction of the shift switch and engine-A/T-ECU.
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PROBABLE CAUSES
- Malfunction of shift switch assembly
- Damaged harness wires and connectors
- Malfunction of the engine-A/T-ECU
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STEP 1. MUT-II/III data list
Item 61: Inhibitor switch (Refer to data list reference table  ).
Q: Is the check result normal?
YES:
Go to Step 2  .
NO:
Refer to inspection procedure 16: Inhibitor switch system  .
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STEP 2. MUT-II/III data list
- Item 69: Downshift switch
Check the above data list (Refer to data list reference table  ).
Q: Is the check result normal?
YES:
Intermittent malfunction (Refer to GROUP 00 -
How to Cope with Intermittent Malfunction  ).
NO <"NG" for all items>:
Go to Step 3  .
NO <"NG" for items 68 and 69>:
Go to Step 5  .
NO <"NG" for item 67>:
Go to Step 10  .
NO <"NG" for item 68>:
Go to Step 19  .
NO <"NG" for item 69>:
Go to Step 22  .
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STEP 3. Connectors check: D-36 <L.H. drive vehicles>
or C-129 <R.H. drive vehicles>
shift switch assembly connector, C-109 engine-A/T-ECU connector, C-105 intermediate connector <R.H. drive vehicles>
Check for the contact with terminals.
Q: Is the check result normal?
YES:
Go to Step 4  .
NO:
Repair the defective connector.
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STEP 4. MUT-II/III data list
- Item 69: Downshift switch
Check the above data list (Refer to data list reference table  ).
Q: Is the check result normal?
YES:
Intermittent malfunction (Refer to GROUP 00 -
How to Cope with Intermittent Malfunction  ).
NO:
Replace the engine-A/T-ECU.
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STEP 5. Check the shift switch assembly.
Refer to  <L.H. drive vehicles>
or  <R.H. drive vehicles>.
Q: Is the check result normal?
YES:
Go to Step 6  .
NO:
Replace the shift switch assembly.
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STEP 6. Connector check: D-36 <L.H. drive vehicles>
or C-129 <R.H. drive vehicles>
shift switch assembly connector
Check for the contact with terminals.
Q: Is the check result normal?
YES:
Go to Step 7  .
NO:
Repair the defective connector.
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STEP 7. Measure the voltage at shift switch assembly connector D-36 <L.H. drive vehicles>
or C-129 <R.H. drive vehicles>
- Disconnect the connector, and measure the voltage between terminal 3 and earth at the wiring harness side.
- Ignition switch: ON
OK: System voltage
Q: Is the check result normal?
YES:
Go to Step 4  .
NO <L.H. drive vehicles>:
Go to Step 8  .
NO <R.H. drive vehicles>:
Go to Step 9  .
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STEP 8. Connectors check: C-16 J/C(1), C-106 intermediate connector
Check for the contact with terminals.
Q: Is the check result normal?
YES:
Go to Step 9  .
NO:
Repair the defective connector.
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STEP 9. Check the harness between shift switch assembly connector D-36 <L.H. drive vehicles>
or C-129 <R.H. drive vehicles>
terminal No.3 and junction block connector C-202 terminal No.12.
Check the power supply line for short or open circuit.
Q: Is the check result normal?
YES:
Go to Step 4  .
NO:
Repair the wiring harness.
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STEP 10. Check the shift switch assembly.
Refer to  <L.H. drive vehicles>
or  <R.H. drive vehicles>.
Q: Is the check result normal?
YES:
Go to Step 11  .
NO:
Replace the shift switch assembly.
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STEP 11. Connector check: D-36 <L.H. drive vehicles>
or C-129 <R.H. drive vehicles>
shift switch assembly connector
Check for the contact with terminals.
Q: Is the check result normal?
YES:
Go to Step 12  .
NO:
Repair the defective connector.
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STEP 12. Measure the voltage at shift switch assembly connector D-36 <L.H. drive vehicles>
or C-129 <R.H. drive vehicles>
- Disconnect the connector, and measure the voltage between terminal 1 and earth at the wiring harness side.
- Selector lever position: D
- Ignition switch: ON
OK: System voltage
Q: Is the check result normal?
YES:
Go to Step 13  .
NO <R.H. drive vehicles>:
Go to Step 17  .
NO <L.H. drive vehicles>:
Go to Step 18  .
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STEP 13. Connectors check: C-109 engine-A/T-ECU connector, C-105 intermediate connector <R.H. drive vehicles>
Check for the contact with terminals.
Q: Is the check result normal?
YES:
Go to Step 14  .
NO:
Repair the defective connector.
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STEP 14. Check the harness between shift switch assembly connector D-36 <L.H. drive vehicles>
or C-129 <R.H. drive vehicles>
terminal No.4 and engine-A/T-ECU connector C-109 terminal No.109.
Check the output line for short-circuited or open circuit.
Q: Is the check result normal?
YES:
Go to Step 15  .
NO:
Repair the wiring harness.
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STEP 15. Connector check: C-05 combination meter connector, C-106 intermediate connector <L.H. drive vehicles>
Check for the contact with terminals.
Q: Is the check result normal?
YES:
Go to Step 16  .
NO:
Repair the defective connector.
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STEP 16. Checkt the harness between shift switch assembly connector D-36 <L.H. drive vehicles>
or C-129 <R.H. drive vehicles>
terminal No.2 and combination meter connector C-05 terminal No.1.
Check the output line for short-circuited or open circuit.
Q: Is the check result normal?
YES:
Go to Step 4  .
NO:
Repair the wiring harness.
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STEP 17. Connector check: C-105 intermediate connector
Check for the contact with terminals.
Q: Is the check result normal?
YES:
Go to Step 18  .
NO:
Repair the defective connector.
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STEP 18. Check the harness between shift switch assembly connector D-36 <L.H. drive vehicles>
or C-129 <R.H. drive vehicles>
terminal No.1 and inhibitor switch connector B-22 terminal No.1.
Check the power supply line for short or open circuit.
Q: Is the check result normal?
YES:
Go to Step 4  .
NO:
Repair the wiring harness.
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STEP 19. Check the shift switch assembly.
Refer to  <L.H. drive vehicles>
or  <R.H. drive vehicles>.
Q: Is the check result normal?
YES:
Go to Step 20  .
NO:
Replace the shift switch assembly.
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STEP 20. Connectors check: D-36 <L.H. drive vehicles>
or C-129 <R.H. drive vehicles>
shift switch assembly connector, C-109 engine-A/T-ECU connector, C-105 intermediate connector <R.H. drive vehicles>
Check for the contact with terminals.
Q: Is the check result normal?
YES:
Go to Step 21  .
NO:
Repair the defective connector.
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STEP 21. Check the harness between shift switch assembly connector D-36 <L.H. drive vehicles>
or C-129 <R.H. drive vehicles>
terminal No.6 and engine-A/T-ECU connector C-109 terminal No.122.
Check the output line for short-circuited or open circuit.
Q: Is the check result normal?
YES:
Go to Step 4  .
NO:
Repair the wiring harness.
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STEP 22. Check the shift switch assembly.
Refer to  <L.H. drive vehicles>
or  <R.H. drive vehicles>.
Q: Is the check result normal?
YES:
Go to Step 23  .
NO:
Replace the shift switch assembly.
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STEP 23. Connectors check: D-36 <L.H. drive vehicles>
or C-129 <R.H. drive vehicles>
shift switch assembly connector, C-109 engine-A/T-ECU connector, C-105 intermediate connector <R.H. drive vehicles>
Check for the contact with terminals.
Q: Is the check result normal?
YES:
Go to Step 24  .
NO:
Repair the defective connector.
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STEP 24. Check the harness between shift switch assembly connector D-36 <L.H. drive vehicles>
or C-129 <R.H. drive vehicles>
terminal No.5 and engine-A/T-ECU connector C-109 terminal No.110.
Check the output line for short-circuited or open circuit.
Q: Is the check result normal?
YES:
Go to Step 4  .
NO:
Repair the wiring harness.
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