|
Inspection Procedure
24: Fuel Pump System
|
|
OPERATION
- The battery voltage is applied to the fuel pump relay (1) (terminal No. 3) form
the ignition switch and is earthed to the vehicle body from the fuel pump relay (1) (terminal
No. 2).
- The battery voltage is applied to the fuel pump relay (1) (terminal No. 4) and to
the fuel pump relay (2) (terminal No. 1) from the fuel pump relay (1) (terminal No. 1).
- The battery voltage is applied to the fuel pump relay (2) (terminal No. 3) from
the ignition switch. The engine-A/T-ECU (terminal No. 16) makes the power transistor in the
unit be in "ON" position and makes currents go on the fuel pump relay (2) coil, and that makes
the relay be in "ON" position.
- When the fuel pump relay (2) is in "ON" position, the battery voltage is supplied
to the fuel pump (low pressure) from the fuel pump relay (2) (terminal No. 4).
|
FUNCTION
- When the ignition switch ON signal is input to the engine-A/T-ECU, the engine-A/T-ECU
places the fuel pump relay in the "ON" position. Accordingly, the battery voltage is supplied
to the fuel pump.
|
PROBABLE CAUSE
- Open/short circuit in fuel pump drive circuit or loose connector contact
|
| |
| |
| STEP 1. Connector check: C-215 fuel pump relay (1) connector
and C-213 fuel pump relay (2) connector
|
|
Q: Is the check result normal?
YES:
Go to Step 2  .
NO:
Repair.
|
| STEP 2. Check fuel pump relay.
- Fuel pump relay, continuity check (Refer to
).
Q: Is the check result normal?
YES:
Go to Step 3  .
NO:
Replace fuel pump relay.
|
| STEP 3. Perform resistance measurement at C-215 fuel pump relay (1)
connector.
|
|
- Remove relay, and measure at junction block side.
- Resistance between terminal No. 2 and earth.
OK: 2 Ω
or less
Q: Is the check result normal?
YES:
Go to Step 4  .
NO:
- Check intermediate connector C-205, and repair
if necessary. If intermediate connector is normal, check and repair harness between C-215 (terminal
No. 2) fuel pump relay (1) connector and body earth.
- Check earthing line for open circuit and damage.
|
| STEP 4. Perform voltage measurement at C-215 fuel pump relay (1) connector.
|
|
- Remove relay, and measure at junction block side.
- Voltage between terminal No. 3 and earth.
OK: System voltage
Q: Is the check result normal?
YES:
Go to Step 6  .
NO:
Go to Step 5  .
|
| STEP 5. Connector check: C-303 ignition switch connector
|
|
Q: Is the check result normal?
YES:
- Check intermediate connector C-203, and repair
if necessary. If intermediate connector is normal, check and repair harness between C-215 (terminal
No. 3) fuel pump relay (1) connector and C-303 (terminal No. 2) ignition switch connector.
- Check power supply line for open circuit and damage.
NO:
Repair.
|
| STEP 6. Perform voltage measurement at C-215 fuel pump relay (1) connector.
|
|
- Remove relay, and measure at junction block side.
- Voltage between terminal No. 4 and earth.
OK: System voltage
Q: Is the check result normal?
YES:
Go to Step 7  .
NO:
- Check intermediate connectors C-116 and C-202,
and repair if necessary. If intermediate connectors are normal, check and repair harness between
C-215 (terminal No. 4) fuel pump relay (1) connector and battery.
- Check power supply line for open/short circuit.
|
| STEP 7. Perform voltage measurement at C-213 fuel pump relay (2) connector.
|
|
- Remove relay, and measure at junction block side.
- Voltage between terminal No. 3 and earth.
OK: System voltage
Q: Is the check result normal?
YES:
Go to Step 9  .
NO:
Go to Step 8  .
|
| STEP 8. Connector check: C-303 ignition switch connector
|
|
Q: Is the check result normal?
YES:
- Check intermediate connector C-203, and repair
if necessary. If intermediate connector is normal, check and repair harness between C-303 (terminal
No. 2) ignition switch connector and C-213 (terminal No. 3) fuel pump relay (2) connector.
- Check power supply line for open circuit.
NO:
Repair.
|
| STEP 9. Connector check: C-134 engine-A/T-ECU connector
|
|
Q: Is the check result normal?
YES:
Go to Step 10  .
NO:
Repair.
|
| STEP 10. Perform voltage measurement at C-134 engine-A/T-ECU connector.
|
|
- Disconnect connector, and measure at harness side.
- Voltage between terminal No. 16 and earth.
OK: System voltage
Q: Is the check result normal?
YES:
Go to Step 11  .
NO:
- Check intermediate connectors C-106 and C-205,
and repair if necessary. If intermediate connectors are normal, check and repair harness between
C-213 (terminal No. 2) fuel pump relay (2) connector and C-134 (terminal No. 16) engine-A/T-ECU connector.
- Check earthing line for open/short circuit.
|
| STEP 11. Connector check: D-16 fuel pump connector
|
|
Q: Is the check result normal?
YES:
Go to Step 12  .
NO:
Repair.
|
| STEP 12. Perform voltage measurement at D-16 fuel pump connector.
|
|
- Disconnect connector, and measure at harness side.
- Using a jumper wire, connect C-134 (terminal No. 16) engine-A/T-ECU connector and earth.
- Voltage between terminal No. 5 and earth.
OK: System voltage
Q: Is the check result normal?
YES:
Go to Step 15  .
NO:
Go to Step 13  .
|
| STEP 13. Check harness between C-215 (terminal No. 1) fuel pump relay
(1) connector and C-213 (terminal No. 1) fuel pump relay (2) connector.
|
|
- Check power supply line for open/short circuit.
Q: Is the check result normal?
YES:
Go to Step 14
NO:
Repair.
|
| STEP 14. Check harness between C-213 (terminal No. 4) fuel pump relay
(2) connector and D-16 (terminal No. 5) fuel pump connector.
|
|
NOTE: Before checking harness, check intermediate connectors D-205 and D-24, and repair if necessary.
- Check output line for open/short circuit and damage.
Q: Is the check result normal?
YES:
Replace engine-A/T-ECU.
NO:
Repair.
|
| STEP 15. Perform resistance measurement at D-16 fuel pump connector.
|
|
- Disconnect connector, and measure at harness side.
- Resistance between terminal No. 4 and earth.
OK: 2 Ω
or less
Q: Is the check result normal?
YES:
Go to Step 16  .
NO:
- Check intermediate connector D-24, and repair
if necessary. If intermediate connector is normal, check and repair harness between D-16 (terminal
No. 4) fuel pump connector and body earth.
- Check earthing line for open circuit and damage.
|
| STEP 16. Connector check: C-303 ignition switch connector
|
|
Q: Is the check result normal?
YES:
Go to Step 17  .
NO:
Repair.
|
| STEP 17. Check harness between C-303 (terminal No. 2) ignition switch
connector and C-215 (terminal No. 3) fuel pump relay (1) connector.
|
|
NOTE: Before checking harness, check intermediate connector C-203, and repair if necessary.
- Check power supply line for damage.
Q: Is the check result normal?
YES:
Go to Step 18  .
NO:
Repair.
|
| STEP 18. Check harness between battery and C-215 (terminal No. 4)
fuel pump relay (1) connector.
|
|
NOTE: Before checking harness, check intermediate connectors C-116 and C-202, and repair if necessary.
- Check power supply line for damage.
Q: Is the check result normal?
YES:
Go to Step 19  .
NO:
Repair.
|
| STEP 19. Check harness between C-215 (terminal No. 1) fuel pump relay
(1) connector and C-213 (terminal No. 1) fuel pump relay (2) connector.
|
|
- Check power supply line for damage.
Q: Is the check result normal?
YES:
Go to Step 20  .
NO:
Repair.
|
| STEP 20. Check harness between C-303 (terminal No. 2) ignition switch
connector and C-213 (terminal No. 3) fuel pump relay (2) connector.
|
|
- Check power supply line for damage.
Q: Is the check result normal?
YES:
Go to Step 21  .
NO:
Repair.
|
| STEP 21. Check harness between C-213 (terminal No. 4) fuel pump relay
(2) connector and D-16 (terminal No. 5) fuel pump connector.
|
|
NOTE: Before checking harness, check intermediate connectors D-24 and C-205, and repair if necessary.
- Check earthing line for damage.
Q: Is the check result normal?
YES:
Replace fuel pump.
NO:
Repair.
|
| STEP 22. Check harness between C-213 (terminal No. 2) fuel pump relay
(2) connector and C-134 (terminal No. 16) engine-A/T-ECU connector.
|
|
NOTE: Before checking harness, check intermediate connectors C-106 and C-205, and repair if necessary.
- Check output line for damage.
Q: Is the check result normal?
YES:
Replace fuel pump
NO:
Repair.
|