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DTC P0657: Throttle
Valve Control Servo Relay Circuit Malfunction
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OPERATION
- Battery voltage is applied to the Throttle valve control servo relay terminal
(terminal No. 4).
- Battery voltage is applied to the Throttle valve control servo relay terminal (terminal
No. 3) from the engine control relay (terminal No. 1).
- Engine-A/T-ECU (terminal No. 15) applies current to the throttle valve control servo
relay coil by turning ON the power transistor in the unit in order to turn the relay ON.
- When the throttle valve control servo relay turns ON, battery voltage is supplied
by the throttle valve control servo relay (terminal No. 1) to the engine-A/T-ECU (terminal No.
132).
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FUNCTION
- When the ignition switch ON signal is input into the engine-A/T-ECU, the
engine-A/T-ECU turns ON the Throttle valve control servo.
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TROUBLE JUDGMENT
Check Condition
- Ignition switch is in "ON" position.
Judgement Criterion
- The power line voltage of the electronic controlled throttle system is 4.0 V or
less for 1 second.
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PROBALE CAUSE
- Failed throttle valve return spring
- Open/short circuit in throttle valve control servo circuit or loose connector contact.
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| STEP 1. Connector check: B-14X throttle valve control servo
relay connector
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Q: Is the check result normal?
YES:
Go to Step 2  .
NO:
Repair.
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| STEP 2. Check throttle valve control servo relay itself.
- Check throttle valve control servo relay (Refer to
).
Q: Is the check result normal?
YES:
Go to Step 3  .
NO:
Repair.
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| STEP 3. Perform voltage measurement at B-14X throttle valve control
servo relay connector.
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- Remove relay, and measure at relay box side.
- Voltage between terminal No. 4 and earth.
OK: System voltage
Q: Is the check result normal?
YES:
Go to Step 4  .
NO:
- Check intermediate connector A-14, and repair
if necessary. If intermediate connector is normal, check and repair harness between B-14X (terminal
No. 4) throttle valve control servo relay connector and battery.
- Check power supply line for open/short circuit.
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| STEP 4. Perform voltage measurement at B-14X throttle valve control
servo relay connector.
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- Remove relay, and measure at relay box side.
- Voltage between terminal No. 3 and earth.
OK: System voltage
Q: Is the check result normal?
YES:
Go to Step 5  .
NO:
Go to Step 6  .
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| STEP 5. Connector check: B-17X engine control relay connector
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Q: Is the check result normal?
YES:
- Check intermediate connector C-17, and repair
if necessary. If intermediate connector is normal, check and repair harness between B-17X (terminal
No. 1) engine control relay connector and B-14X (terminal No. 3) throttle valve control servo
relay connector.
- Check power supply line for open/short circuit.
NO:
Repair.
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| STEP 6. Perform voltage measurement at C-134 engine-A/T-ECU connector.
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- Disconnect connector, and measure at harness side.
- Voltage between terminal No. 15 and earth.
OK: System voltage
Q: Is the check result normal?
YES:
- Check and repair harness between B-14X (terminal No.
2) throttle valve control servo relay connector and C-134 (terminal No. 15) engine-A/T-ECU connector.
- Check earthing line for open/short circuit.
NO:
Go to Step 7  .
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| STEP 7. Perform voltage measurement at C-138 engine-A/T-ECU connector.
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- Disconnect connector, and measure at harness side.
- Voltage between terminal No. 132 and earth.
OK: System voltage
Q: Is the check result normal?
YES:
Go to Step 10  .
NO:
Go to Step 8  .
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| STEP 8. Check harness between B-14X (terminal No. 1) throttle valve
control servo relay connector and C-138 (terminal No. 132) engine-A/T-ECU connector.
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- Check output line for open/short circuit.
Q: Is the check result normal?
YES:
Go to Step 9  .
NO:
Repair.
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| STEP 9. Check harness between B-17X (terminal No. 1) engine control
relay connector and B-14X (terminal No. 3) throttle valve control servo relay connector.
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NOTE: Before checking harness, check intermediate connector C-17, and repair if necessary.
- Check output line for damage.
Q: Is the check result normal?
YES:
- Check and repair harness between B-14X (terminal No.
2) throttle valve control servo relay connector and C-134 (terminal No. 15) engine-A/T-ECU connector.
- Check earthing line for open/short circuit.
NO:
Repair.
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| STEP 10. Connector check: C-138 and C-134 engine-A/T-ECU connector
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Q: Is the check result normal?
YES:
Go to Step 11  .
NO:
Intermittent malfunction (Refer to GROUP 00 -
How to Use Troubleshooting/Inspection
Service Points  ).
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| STEP 11. Check and repair harness between B-14X (terminal No. 4) throttle
valve control servo relay connector and battery.
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- Check power supply line for damage.
Q: Is the harness connector in good condition?
YES:
Go to Step 12  .
NO:
Intermittent malfunction (Refer to GROUP 00 -
How to Use Troubleshooting/Inspection
Service Points  ).
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| STEP 12. Check and repair harness between B-14X (terminal No. 1) throttle
valve control servo relay connector and C-138 (terminal No. 132) engine-A/T-ECU connector.
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- Check power supply line for damage.
Q: Is the harness connector in good condition?
YES:
Go to Step 13  .
NO:
Intermittent malfunction (Refer to GROUP 00 -
How to Use Troubleshooting/Inspection
Service Points  ).
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| STEP 13. Check the trouble symptoms.
Q: Does trouble symptom persist?
YES:
Replace engine-A/T-ECU.
NO:
Intermittent malfunction (Refer to GROUP 00 -
How to Use Troubleshooting/Inspection
Service Points  ).
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