<1-PISTON TYPE>
   



Disassembly steps


1.
Pin bolt


2.
Caliper support (including pad, clip, and shim)


3.
Guide pin


4.
Lock pin


5.
Bushing


6.
Pin boot


7.
Boot ring
<<A>>

8.
Piston boot
<<A>>

9.
Piston
<<C>>

10.
Piston seal


11.
Caliper body


12.
Pad and wear indicator assembly


13.
Pad assembly


14.
Inner shim


15.
Outer shim


16.
Clip

<2-PISTON TYPE>
   



Disassembly steps


1.
Lock pin


2.
Bushing


3.
Guide pin


4.
Caliper support (including pad, clip, and shim)


5.
Pin boot


6.
Boot ring
<<B>>

7.
Piston
<<B>>

8.
Piston boot
<<C>>

9.
Piston seal


10.
Caliper body


11.
Pad and wear indicator assembly


12.
Pad assembly


13.
Outer shim


14.
Clip

LUBRICATION POINTS
<1-piston type>
       
<2-piston type>
   
DISASSEMBLY SERVICE POINTS
When disassembling the disc brakes, disassemble both sides (left and right) as a set.
   
 CAUTION
Blow air little by little to remove the piston. The piston will rush out if a force of air is applied suddenly.
Place a piece of wood, etc. against the caliper body as shown. Blow compressed air through the brake hose to remove the piston boot and piston.
   
 CAUTION
  • Blow air little by little to remove the piston. The piston will rush out if a force of air is applied suddenly.
  • If one piston has been removed completely, it will become impossible to remove the second piston.
Remove the piston and the piston boot by pumping in air from the brake hose connection. Be sure to use the handle of a plastic hammer and adjust the height of the two pistons so that the pistons protrude evenly.
   
  1. Remove the piston seal with your finger tip.
  1. Clean the piston surface and inner cylinder with alcohol or brake fluid DOT 3 or DOT 4.
©2004 Mitsubishi Motors Corporation