CROSSMEMBER
 CAUTION
  • Before removing the steering wheel and air bag module assembly, always refer to GROUP 52B - Service Precautions, Air bag Module and Clock Spring. Also, set the front wheels so that they are facing straight forward, and remove the ignition key. If you fail to do this, the SRS clock spring will be damaged, causing the SRS air bag to be inoperative and serious injury.
  • *1 : Indicates parts which should be initially tightened, and then fully tightened after placing the vehicle horizontally and loading the full weight of the engine on the vehicle body.
  • *2 : Indicates parts which should be temporarily tightened, and then fully tightened with the vehicle on the earth in the unladen condition.
Pre-removal Operation
  • Centremember Removal (Refer to ).
  • Front Exhaust Pipe Removal (Refer to GROUP 15, Exhaust Pipe and Main Muffler ).
  • Steering Wheel Air Bag Module Assembly Removal (Refer to GROUP 37, Steering Wheel <SOHC>, <DOHC>).
  • Power Steering Fluid Draining (Refer to GROUP 37, On-vehicle Service ).
Post-installation Operation
  • Centremember Installation (Refer to ).
  • Front Exhaust Pipe Installation (Refer to GROUP 15, Exhaust Pipe and Main Muffler ).
  • Steering Wheel Air Bag Module Assembly Installation (Refer to 37, Steering Wheel <SOHC>, <DOHC>).
  • Power Steering Fluid Supplying (Refer to GROUP 37, On-vehicle Service ).
  • Power Steering Fluid Line Bleeding (Refer to GROUP 37, On-vehicle Service ).
  • Press the dust cover with a finger to check whether the dust cover cracked or damaged.
  • Checking Steering Wheel Position with Wheels Straight Ahead.
  • Front Wheel Alignment Check and Adjustment (Refer to GROUP 37, On-vehicle Service ).

   



Removal steps


1.
Lower arm and knuckle connection

>>C<<
2.
Self-locking nut


3.
Lower arm assembly


4.
Eye bolt


5.
Pressure hose connection


6.
Gasket


7.
Return hose connection


8.
Shaft cover


9.
Steering shaft assembly and gear box connecting bolt


10.
Self-locking nut
<<A>>

11.
Tie rod end and knuckle connection


12.
Rear roll stopper connection bolt
<<B>>


Crossmember assembly


13.
Rear roll stopper

>>A<<
14.
Stabilizer bar


15.
Steering gear and linkage


16.
Crossmember

   



Removal steps


1.
Lower arm and knuckle connection

>>B<<
2.
Self-locking nut


3.
Stabilizer link assembly


4.
Lower arm assembly


5.
Return hose connection


6.
Eye bolt


7.
Pressure hose connection


8.
Gasket


9.
Shaft cover


10.
Steering shaft assembly and gear box connecting bolt


11.
Self-locking nut
<<A>>

12.
Tie rod end and knuckle connection


13.
Rear roll rod connection bolt


14.
Rear roll rod


15.
Rear roll rod bracket
<<B>>


Crossmember assembly

>>A<<
16.
Stabilizer bar


17.
Steering gear and linkage


18.
Crossmember

   



Removal steps


1.
Lower arm and knuckle connection

>>B<<
2.
Self-locking nut


3.
Stabilizer link assembly


4.
Lower arm assembly


5.
Eye bolt


6.
Pressure hose connection


7.
Gasket


8.
Return hose connection


9.
Shaft cover


10.
Steering shaft assembly and gear box connecting bolt


11.
Self-locking nut
<<A>>

12.
Tie rod end and knuckle connection


13.
Rear roll stopper connection bolt


14.
Rear roll rod <4G69>


15.
Rear roll rod bracket <4G69>
<<B>>


Crossmember assembly


16.
Rear roll stopper <4G63, 4G64>

>>A<<
17.
Stabilizer bar


18.
Steering gear and linkage


19.
Crossmember

REMOVAL SERVICE POINTS
   
  1. Install the special tool MB991897 as shown in the figure.
       
    1. Turn the bolt and knob as necessary to make the jaws of the special tool MB991897 parallel, tighten the bolt by hand and confirm that the jaws are still parallel.
    2. NOTE: When adjusting the jaws in parallel, make sure the knob is in the position shown in the figure.
    1. Tighten the bolt with a wrench to disconnect the tie rod end.
       
    Retain the crossmember with a transmission jack, and then remove the crossmember mounting bolt.
    INSTALLATION SERVICE POINTS
       
    Align the stabilizer bar identification mark with the right end of the bushing (LH).
       
    Tighten the self-locking nut until the stabilizer link thread part protruding length meets the standard value.
    Standard value (A): 9.4 ± 0.4 mm
       
    Tighten the self-locking nut until the stabilizer link thread part protruding length meets the standard value.
    Standard value (A): 22 ± 1.5 mm
    ©2004 Mitsubishi Motors Corporation