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INSPECTION PROCEDURE 3: When the A/C is Operating, Temperature Inside the Passenger Compartment does not Decrease (Cool Air is not Emitted).
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COMMENTS ON TROUBLE SYMPTOM
If cool air is not distributed when the A/C switch is on, the air thermo sensor or the A/C compressor relay system may be defective.
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TROUBLESHOOTING HINTS
- Improper amount of refrigerant
- Malfunction of the air thermo sensor
- Malfunction of the A/C pressure sensor
- Malfunction of the A/C compressor relay
- Malfunction of the A/C refrigerant temperature switch
- Malfunction of the magnetic clutch
- Malfunction of the manual air conditioner control panel (A/C-ECU)
- Damaged the wiring harness or connectors
- Malfunction of the engine-A/T-ECU
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| Step 1. Check the rear window defogger and outside/inside air selection damper control motor operation.
Q: Do the rear window defogger and outside/inside air selection damper control motor work normally?
YES:
Go to Step 2  .
NO:
Refer to Inspection procedure 9 "Malfunction of the A/C-ECU power supply system  ."
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| Step 2. Check the blower motor operation.
Q: Does the blower motor work normally?
YES:
Go to Step 3  .
NO:
Refer to Inspection procedure 4 "Blower fan and motor do not turn  ."
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| Step 3. Check the A/C compressor.
Check the A/C compressor for compressor oil leaks.
Q: Is the check result satisfactory?
YES:
Go to Step 4  .
NO:
Replace the A/C compressor or the expansion valve.
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| Step 4. Measure the voltage at B-27 A/C compressor connector.
- Disconnect B-27 A/C compressor connector and measure the voltage at the relay box side.
- Turn the ignition switch to the "ON" position.
- Disconnect C-112 engine-A/T-ECU connector, and earth terminal 21. <2400-except MIVEC>
- Disconnect C-134 engine-A/T-ECU connector, and earth terminal 16. <2400-MIVEC (except for GCC)>
- Disconnect C-134 engine-A/T-ECU connector, and earth terminal 8. <2400-MIVEC (vehicles for GCC)>
- Measure the voltage between terminal 1 and earth.
OK: System voltage
Q: Is the check result normal?
YES:
Go to Step 19  .
NO:
Go to Step 5  .
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| Step 5. Check the A/C compressor relay continuity.
Refer to  .
Q: Is the check result normal?
YES:
Go to Step 6  .
NO:
Replace the A/C compressor relay.
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| Step 6. Measure the voltage at B-18X A/C compressor relay connector.
- Disconnect B-18X A/C compressor connector and measure the voltage at the relay box side.
- Turn the ignition switch to the "ON" position.
- Measure the voltage between terminal 3 and earth.
OK: System voltage
Q: Is the check result normal?
YES:
Go to Step 9  .
NO:
Go to Step 7  .
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| Step 7. Connector check: B-18X A/C compressor relay connector
Q: Is the check result normal?
YES:
Go to Step 8  .
NO:
Repair or replace the connector.
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| Step 8. Check the wiring harness between B-18X A/C compressor relay connector (terminal 3) and the ignition switch (IG2).
NOTE: Prior to the wiring harness inspection, check junction block connectors C-203, C-205 <LH drive vehicles>, C-202 <RH drive vehicles>
and intermediate connector C-106, and repair if necessary.
Q: Is the check result normal?
YES:
The trouble can be an intermittent malfunction (Refer to GROUP 00 -
How to Cope with Intermittent Malfunction  ).
NO:
Repair the wiring harness.
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| Step 9. Measure the voltage at B-18X A/C compressor relay connector.
- Disconnect B-18X A/C compressor connector and measure the voltage at the wiring harness side.
- Measure the voltage between terminal 4 and earth.
OK: System voltage
Q: Is the check result normal?
YES:
Go to Step 12  .
NO:
Go to Step 10  .
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| Step 10. Connector check: B-18X A/C compressor relay connector
Q: Is the check result normal?
YES:
Go to Step 11  .
NO:
Repair or replace the connector.
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| Step 11. Check the wiring harness between B-18X A/C compressor relay connector (terminal 4) and the battery.
NOTE: Prior to the wiring harness inspection, check intermediate connector A-14, and repair if necessary.
Q: Is the check result normal?
YES:
The trouble can be an intermittent malfunction (Refer to GROUP 00 -
How to Cope with Intermittent Malfunction  ).
NO:
Repair the wiring harness.
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| Step 12. Connector check: B-18X A/C compressor relay connector and B-27 A/C compressor connector
Q: Is the check result normal?
YES:
Go to Step 13  .
NO:
Repair or replace the connector.
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| Step 13. Check the wiring harness between B-18X A/C compressor relay connector (terminal 1) and B-27 A/C compressor connector (terminal 1).
Q: Is the check result normal?
YES <2400-except MIVEC>:
Go to Step 14  .
YES <2400-MIVEC>:
Go to Step 16  .
NO:
Repair the wiring harness.
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| Step 14. Connector check: C-112 engine-A/T-ECU connector and B-18X A/C compressor relay connector
Q: Is the check result normal?
YES:
Go to Step 15  .
NO:
Repair or replace the connector.
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| Step 15. Check the wiring harness between B-18X A/C compressor relay connector (terminal 2) and C-112 engine-A/T-ECU connector (terminal 21).
Q: Is the check result normal?
YES:
The trouble can be an intermittent malfunction (Refer to GROUP 00 -
How to Cope with Intermittent Malfunction  )
NO:
Repair the wiring harness.
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| Step 16. Connector check: C-134 engine-A/T-ECU connector and B-18X A/C compressor relay connector
Q: Is the check result normal?
YES <Except for GCC>:
Go to Step 17  .
YES <Vehicles for GCC>:
Go to Step 18  .
NO:
Repair or replace the connector.
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| Step 17. Check the wiring harness between B-18X A/C compressor relay connector (terminal 2) and C-112 engine-A/T-ECU connector (terminal 16).
Q: Is the check result normal?
YES:
The trouble can be an intermittent malfunction (Refer to GROUP 00 -
How to Cope with Intermittent Malfunction  )
NO:
Repair the wiring harness.
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| Step 18. Check the wiring harness between B-18X A/C compressor relay connector (terminal 2) and C-112 engine-A/T-ECU connector (terminal 8).
Q: Is the check result normal?
YES:
The trouble can be an intermittent malfunction (Refer to GROUP 00 -
How to Cope with Intermittent Malfunction  )
NO:
Repair the wiring harness.
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| Step 19. Measure the voltage at C-06 A/C-ECU connector.
- Disconnect C-06 A/C compressor connector and measure the voltage at the relay box side.
- Turn the ignition switch to the "ON" position.
- Disconnect C-112 engine-A/T-ECU connector, and earth terminal 21. <2400-except MIVEC>
- Disconnect C-134 engine-A/T-ECU connector, and earth terminal 16. <2400-MIVEC (except for GCC)>
- Disconnect C-134 engine-A/T-ECU connector, and earth terminal 8. <2400-MIVEC (vehicles for GCC)>
- Measure the voltage between terminal 7 and earth.
OK: System voltage
Q: Is the check result normal?
YES:
Go to Step 22  .
NO:
Go to Step 20  .
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| Step 20. Connector check: B-18X A/C compressor relay connector and C-06 A/C-ECU connector
Q: Is the check result normal?
YES:
Go to Step 21  .
NO:
Repair or replace the connector.
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| Step 21. Check the wiring harness between B-18X A/C compressor relay connector (terminal 1) and C-06 A/C-ECU connector (terminal 7).
NOTE: Prior to the wiring harness inspection, check intermediate connector C-104, and repair if necessary.
Q: Is the check result normal?
YES:
The trouble can be an intermittent malfunction (Refer to GROUP 00 -
How to Cope with Intermittent Malfunction  ).
NO:
Repair the wiring harness.
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| Step 22. Measure the voltage at C-06 A/C-ECU connector.
- Disconnect C-06 A/C-ECU connector and measure the voltage at the relay box side.
- Turn the ignition switch to the "ON" position.
- Turn the blower switch to the "ON" position.
- Measure the voltage between terminal 8 and earth.
OK: System voltage
Q: Is the check result normal?
YES:
Go to Step 25  .
NO:
Go to Step 23  .
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| Step 23. Connector check: C-11 resistor connector and C-06 A/C-ECU connector
Q: Is the check result normal?
YES:
Go to Step 24  .
NO:
Repair or replace the connector.
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| Step 24. Check the wiring harness between C-11 resistor connector (terminal 4) and C-06 A/C-ECU connector (terminal 8).
Q: Is the check result normal?
YES:
The trouble can be an intermittent malfunction (Refer to GROUP 00-How to Cope with Intermittent Malfunction  )
NO:
Repair the wiring harness.
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| Step 25. Check the magnetic clutch operation.
Refer to  .
Q: Is the check result normal?
YES:
Go to Step 26  .
NO:
Replace the compressor magnet clutch.
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| Step 26. Check the refrigerant temperature switch.
Refer to  .
Q: Is the check result normal?
YES:
Go to Step 27  .
NO:
Replace the refrigerant temperature switch.
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| Step 27. Check the air thermo sensor.
Refer to  .
Q: Is the check result normal?
YES:
Go to Step 28  .
NO:
Replace the air thermo sensor.
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| Step 28. Connector check: C-10 air thermo sensor connector and C-06 A/C-ECU connector
Q: Is the check result normal?
YES:
Go to Step 29  .
NO:
Repair or replace the connector.
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| Step 29. Check the wiring harness between C-10 air thermo sensor connector (terminals 1, 3, 4 and 5) and C-06 A/C-ECU connector (terminals 14, 16 and 13).
Q: Is the check result normal?
YES:
Go to Step 30  .
NO:
Repair the wiring harness.
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| Step 30. Check the refrigerant level.
Refer to  .
Q: Is the check result normal?
YES:
Go to Step 31  .
NO:
Refrigerant Draining and Refilling (Refer to  and  .)
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| Step 31. Check the A/C pressure sensor operation.
Refer to  .
Q: Is the check result normal?
YES:
Go to Step 32  .
NO:
Replace the A/C pressure sensor.
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| Step 32 Connector check: A-02 A/C pressure sensor connector and C-06 A/C-ECU connector
Q: Is the check result normal?
YES:
Go to Step 33  .
NO:
Repair or replace the connector.
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| Step 33. Check the wiring harness between A-02 A/C pressure sensor connector (terminal 2) and C-06 A/C-ECU connector (terminal 15).
NOTE: Prior to the wiring harness inspection, check intermediate connector C-116, and repair if necessary.
Q: Is the check result normal?
YES <2400-except MIVEC>:
Go to Step 34  .
YES <2400-MIVEC>:
Go to Step 37  .
NO:
Repair the wiring harness.
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| Step 34. Connector check: C-110, C-111 engine-A/T-ECU connector and C-06 A/C-ECU connector
Q: Is the check result normal?
YES:
Go to Step 35  .
NO:
Repair or replace the connector.
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| Step 35. Check the wiring harness between C-110 engine-A/T-ECU connector (terminal 83) and C-06 A/C-ECU connector (terminal 4).
NOTE: Prior to the wiring harness inspection, check intermediate connector C-104, and repair if necessary.
Q: Is the check result normal?
YES:
Go to Step 36  .
NO:
Repair the wiring harness.
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| Step 36. Check the wiring harness between C-111 engine-A/T-ECU connector (terminal 61) and C-06 A/C-ECU connector (terminal 5).
NOTE: Prior to the wiring harness inspection, check intermediate connector C-104, and repair if necessary.
Q: Is the check result normal?
YES:
Replace the manual air conditioner control panel (A/C-ECU) or engine-A/T-ECU.
NO:
Repair the wiring harness.
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| Step 37. Connector check: C-136 engine-A/T-ECU connector and C-06 A/C-ECU connector
Q: Is the check result normal?
YES:
Go to Step 38  .
NO:
Repair or replace the connector.
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| Step 38. Check the wiring harness between C-136 engine-A/T-ECU connector (terminal 69 and 78) and C-06 A/C-ECU connector (terminal 4 and 5).
NOTE: Prior to the wiring harness inspection, check intermediate connector C-104, and repair if necessary.
Q: Is the check result normal?
YES:
Replace the manual air conditioner control panel (A/C-ECU) or engine-A/T-ECU.
NO:
Repair the wiring harness.
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