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INSPECTION PROCEDURE 4: Blower Fan and Motor do not Turn.
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COMMENTS ON TROUBLE SYMPTOM
If the blower fan and motor does not turn when the blower switch is operated, the blower switch may be defective.
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TROUBLESHOOTING HINTS
- Malfunction of the blower relay
- Malfunction of the blower switch
- Damaged the wiring harness or connectors
- Malfunction of the blower motor
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| Step 1. Check that the blower motor operates when the blower switch is moved to the "4 (HI) " position.
- Turn the ignition switch to the "ON" position.
- Turn the blower switch to the "4 (HI) " position.
Q: Is the check result normal?
YES:
Refer to Inspection procedure 5 "Blower air amount cannot be changed  ."
NO:
Go to Step 2  .
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| Step 2. Measure the resistance at C-12 blower motor connector in order to the earth circuit to the blower motor.
- Disconnect C-12 blower motor connector, and measure the voltage at the wiring harness side.
- Measure the resistance value between terminal 2 and earth.
OK: 2 ohms or less
Q: Is the check result normal?
YES:
Go to Step 5  .
NO:
Go to Step 3  .
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| Step 3. Connector check: C-12 blower motor connector
Q: Is the check result normal?
YES:
Go to Step 4  .
NO:
Repair or replace the connector.
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| Step 4. Check the wiring harness between C-12 blower motor connector (terminal 2) and earth.
Q: Is the check result normal?
YES:
The trouble can be an intermittent malfunction (Refer to GROUP 00 -
How to Cope with Intermittent Malfunction  ).
NO:
Repair the wiring harness.
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| Step 5. Measure the voltage at C-12 blower motor connector.
- Disconnect C-12 blower motor connector, and measure the voltage at the wiring harness side.
- Turn the ignition switch to the "ON" position.
- Turn the blower switch to the "4 (HI) " position.
- Measure the voltage between terminal 1 and earth.
OK: System voltage
Q: Is the check result normal?
YES:
Go to Step 21  .
NO:
Go to Step 6  .
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| Step 6. Check the blower relay continuity.
Refer to  .
Q: Is the check result normal?
YES:
Go to Step 7  .
NO:
Replace the blower relay.
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| Step 7. Measure the voltage at C-207 blower relay connector.
- Disconnect C-207 blower relay connector, and measure the voltage at the junction block side.
- Turn the ignition switch to the "ON" position.
- Measure the voltage between terminal 1 and earth.
OK: System voltage
Q: Is the check result normal?
YES:
Go to Step 10  .
NO:
Go to Step 8  .
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| Step 8. Connector check: C-207 blower relay connector
Q: Is the check result normal?
YES:
Go to Step 9  .
NO:
Repair or replace the connector.
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| Step 9. Check the wiring harness between C-207 blower relay connector (terminal 1) and the ignition switch (IG2).
NOTE: Prior to the wiring harness inspection, check junction block connector C-203, and repair if necessary.
Q: Is the check result normal?
YES:
The trouble can be an intermittent malfunction (Refer to GROUP 00-How to Cope with Intermittent Malfunction  ).
NO:
Repair the wiring harness.
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| Step 10. Measure the resistance at C-207 blower relay connector.
- Disconnect C-207 blower relay connector, and measure the voltage at the wiring harness side.
- Measure the resistance value between terminal 3 and earth.
OK: 2 ohms or less
Q: Is the check result normal?
YES:
Go to Step 13  .
NO:
Go to Step 11  .
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| Step 11. Connector check: blower relay connector C-207.
Q: Is the check result normal?
YES:
Go to Step 12  .
NO:
Repair or replace the connector.
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| Step 12. Check the wiring harness between blower relay connector C-207 (terminal 3) and earth.
NOTE: Prior to the wiring harness inspection, check junction block connectors C-205, and repair if necessary.
Q: Is the check result normal?
YES:
The trouble can be an intermittent malfunction (Refer to GROUP 00 -
How to Cope with Intermittent Malfunction  ).
NO:
Repair the wiring harness.
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| Step 13. Measure the voltage at C-207 blower relay connector.
- Disconnect C-207 blower relay connector, and measure the voltage at the junction block side.
- Measure the voltage between terminal 5 and earth.
OK: System voltage
Q: Is the check result normal?
YES:
Go to Step 16  .
NO:
Go to Step 14  .
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| Step 14. Connector check: C-207 blower relay connector
Q: Is the check result normal?
YES:
Go to Step 15  .
NO:
Repair or replace the connector.
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| Step 15. Check the wiring harness between C-207 blower relay connector (terminal 5) and fusible link (1).
NOTE: Prior to the wiring harness inspection, check intermediate connectors C-116 <LH drive vehicles>, C-125 <RH drive vehicles>, A-14 <RH drive vehicles>
and junction block connector C-204, and repair if necessary.
Q: Is the check result normal?
YES:
The trouble can be an intermittent malfunction (Refer to GROUP 00 -
How to Cope with Intermittent Malfunction  ).
NO:
Repair the wiring harness.
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| Step 16. Check the blower switch continuity.
Refer to  .
Q: Is the check result normal?
YES:
Go to Step 17  .
NO:
Replace the blower switch.
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| Step 17. Connector check: C-08 blower switch connector and C-207 blower relay connector
Q: Is the check result normal?
YES:
Go to Step 18  .
NO:
Repair or replace the connector.
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| Step 18. Check the wiring harness between C-08 blower switch connector (terminal 2) and C-207 blower relay connector (terminal 4).
NOTE: Prior to the wiring harness inspection, check junction block connectors C-203, and repair if necessary.
Q: Is the check result normal?
YES:
Go to Step 19  .
NO:
Repair the wiring harness.
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| Step 19. Connector check: C-12 blower motor connector and C-08 blower switch connector
Q: Is the check result normal?
YES:
Go to Step 20  .
NO:
Repair or replace the connector.
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| Step 20. Check the wiring harness between C-12 blower motor connector (terminal 1) and C-08 blower switch connector (terminal 6).
Q: Is the check result normal?
YES:
The trouble can be an intermittent malfunction (Refer to GROUP 00-How to Cope with Intermittent Malfunction  ).
NO:
Repair the wiring harness.
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| Step 21. Check the blower fan and motor operation.
When battery voltage is applied between the terminals, check that the motor operates.
Also check that there is no abnormal.
Q: Is the check result normal?
YES:
Replace the blower motor..
NO:
The trouble can be an intermittent malfunction (Refer to GROUP 00-How to Cope with Intermittent Malfunction  ).
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