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INSPECTION PROCEDURE 4: The blower does not work. |
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| COMMENTS ON TROUBLE SYMPTOM
If the blower motor does not operate, the blower motor circuit system may be defective.
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| POSSIBLE CAUSES
- Malfunction of the blower motor (blower linear controller).
- Malfunction of the automatic air conditioner control panel (A/C-ECU)
- Damaged the wiring harness or connectors
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| Step 1. MUT-II/III actuator test
Carry out the actuator test.
- Item 01, 02, 03, 04: Blower motor
Q: Does the blower motor work normally?
YES:
Replace the automatic air conditioner control panel (A/C-ECU)
NO:
Go to Step 2  .
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| Step 2. Measure the voltage at the C-32 blower motor connector.
- Disconnect the connector, and measure at the wiring harness side.
- Turn the ignition switch to the ON position.
- Voltage between terminal 6 and body earth
OK: System voltage
Q: Is the check result normal?
YES:
Go to Step 15  .
NO:
Go to Step 3  .
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| Step 3. Check the blower relay.
Refer to GROUP 55A -
On-vehicle Service  .
Q: Is the blower relay in good condition?
YES:
Go to Step 4  .
NO:
Replace the blower relay.
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| Step 4. Measure the voltage at C-207 blower relay connector.
- Remove the relay, and measure at the junction block side.
- Turn the ignition switch to the ON position.
- Voltage between terminal 1 and body earth
OK: System voltage
Q: Is the check result normal?
YES:
Go to Step 7  .
NO:
Go to Step 5  .
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| Step 5. Connector check: C-207 blower relay connector
Q: Is the check result normal?
YES:
Go to Step 6  .
NO:
Repair the connector.
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| Step 6. Check the wiring harness between C-207 blower relay connector terminal No.1 and the ignition switch (IG2).
NOTE: Prior to the wiring harness inspection, check junction block connector C-203, and repair if necessary.
- Check the power supply line for open circuit.
Q: Is the check result normal?
YES:
The trouble can be an intermittent malfunction (Refer to GROUP 00, How to Cope with Intermittent Malfunction  ).
NO:
Repair the wiring harness.
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| Step 7. Measure the voltage at C-207 blower relay connector.
- Remove the relay, and measure at the junction block side.
- Voltage between terminal 5 and body earth.
OK: System voltage
Q: Is the check result normal?
YES:
Go to Step 10  .
NO:
Go to Step 8  .
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| Step 8. Connector check: C-207 blower relay connector
Q: Is the check result normal?
YES:
Go to Step 9  .
NO:
Repair the connector.
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| Step 9. Check the wiring harness between C-307 blower relay connector terminal No.5 and fusible link (1).
NOTE: Prior to the wiring harness inspection, check intermediate connectors C-125, A-14 and junction block connector C-204, and repair if necessary.
- Check the power supply line for open circuit.
Q: Is the check result normal?
YES:
The trouble can be an intermittent malfunction (Refer to GROUP 00 -
How to Cope with Intermittent Malfunction  ).
NO:
Repair the wiring harness.
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| Step 10. Measure the resistance at C-207 blower relay connector.
- Remove the relay, and measure at the junction block side.
- Continuity between terminal 3 and body earth.
OK: 2Ω
or less
Q: Is the check result normal?
YES:
Go to Step 13  .
NO:
Go to Step 11  .
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| Step 11. Connector check: C-207 blower relay connector
Q: Is the check result normal?
YES:
Go to Step 12  .
NO:
Repair the connector.
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| Step 12. Check the wiring harness between C-207 blower relay connector terminal No.3 and body earth.
NOTE: Prior to the wiring harness inspection, check junction block connector C-205, and repair if necessary.
- Check the earth wires for open circuit.
Q: Is the check result normal?
YES:
The trouble can be an intermittent malfunction (Refer to GROUP 00 -
How to Cope with Intermittent Malfunction  ).
NO:
Repair the wiring harness.
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| Step 13. Connector check: C-207 blower relay connector and C-32 blower linear controller connector
Q: Is the check result normal?
YES:
Go to Step 14  .
NO:
Repair the connector.
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| Step 14. Check the wiring harness between C-207 blower relay connector terminal No.4 and C-32 blower linear controller connector terminal No.6.
NOTE: Prior to the wiring harness inspection, check junction block connector C-203, and repair if necessary.
- Check the power supply line for open circuit.
Q: Is the check result normal?
YES:
The trouble can be an intermittent malfunction (Refer to GROUP 00 -
How to Cope with Intermittent Malfunction  ).
NO:
Repair the wiring harness.
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| Step 15. Measure the resistance at the C-32 blower linear controller connector.
- Disconnect the connector, and measure at the wiring harness side.
- Continuity between terminal 3 and body earth.
OK: 2Ω
or less
Q: Is the check result normal?
YES:
Go to Step 18  .
NO:
Go to Step 16  .
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| Step 16. Connector check: C-32 blower liner controller
Q: Is the check result normal?
YES:
Go to Step 17  .
NO:
Repair the connector.
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| Step 17. Check the wiring harness between C-32 blower motor connector terminal No.3 and body earth.
- Check the earth wires for open circuit.
Q: Is the check result normal?
YES:
The trouble can be an intermittent malfunction (Refer to GROUP 00 -
How to Cope with Intermittent Malfunction  ).
NO:
Repair the wiring harness.
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| Step 18. Connector check: C-27 A/C-ECU connector and C-32 blower linear controller connector
Q: Is the check result normal?
YES:
Go to Step 19  .
NO:
Repair the connector.
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| Step 19. Check the wiring harness between C-27 A/C-ECU connector terminal No.2 and C-32 blower motor connector terminal No.5.
- Check the input line for open or short circuit.
Q: Is the check result normal?
YES:
Replace the air conditioner control panel (A/C-ECU) or the blower motor (blower linear controller).
NO:
Repair the wiring harness.
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