00
00 GENERAL
• HOW TO USE THIS MANUAL
• HOW TO USE TROUBLESHOOTING/INSPECTION SERVICE POINTS
• VEHICLE IDENTIFICATION
• GENERAL DATA AND SPECIFICATIONS
• PRECAUTIONS BEFORE SERVICE
• SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
• SRS SERVICE PRECAUTIONS
• SUPPORT LOCATIONS FOR LIFTING AND JACKING
• STANDARD PART/TIGHTENING-TORQUE TABLE
00E GENERAL <ELECTRICAL>
HOW TO READ WIRING DIAGRAMS
• COMPOSITION AND CONTENTS OF WIRING DIAGRAMS
• HOW TO READ CONFIGURATION DIAGRAMS
• HOW TO READ CIRCUIT DIAGRAMS
• MARKINGS FOR CONNECTOR AND EARTHING
• WIRE COLOUR CODE
• ABBREVIATION SYMBOLS
11
11A ENGINE MECHANICAL <4G6-SOHC>
• GENERAL INFORMATION
• SERVICE SPECIFICATIONS
• SEALANTS
• SPECIAL TOOLS
ON-VEHICLE SERVICE
• DRIVE BELT TENSION CHECK
• AUTO-TENSIONER CHECK
• IGNITION TIMING CHECK
• IDLE SPEED CHECK <4G63>
• IDLE MIXTURE CHECK <4G63>
• IDLE SPEED AND MIXTURE CHECK AND ADJUSTMENT <4G64>
• COMPRESSION PRESSURE CHECK
• MANIFOLD VACUUM CHECK
• LASH ADJUSTER CHECK
CRANKSHAFT PULLEY
• REMOVAL AND INSTALLATION
CAMSHAFT AND VALVE STEM SEAL
• REMOVAL AND INSTALLATION
OIL PAN
• REMOVAL AND INSTALLATION <4G63>
• REMOVAL AND INSTALLATION <4G64>
• INSPECTION
CRANKSHAFT OIL SEAL
• REMOVAL AND INSTALLATION
CYLINDER HEAD GASKET
• REMOVAL AND INSTALLATION
TIMING BELT
• REMOVAL AND INSTALLATION
• INSPECTION
ENGINE ASSEMBLY
• REMOVAL AND INSTALLATION
11B ENGINE OVERHAUL <4G6-SOHC>
• HOW TO USE THIS MANUAL
• GENERAL INFORMATION
• GENERAL SEPCIFICATIONS
• SERVICE SPECIFICATIONS
• REWORK DIMENSIONS
• TORQUE SPECIFICATIONS
• SEALANTS
• SPECIAL TOOLS
ALTERNATOR AND IGNITION SYSTEM
• REMOVAL AND INSTALLATION
TIMING BELT
• REMOVAL AND INSTALLATION
• INSPECTION
FUEL AND EMISSION PARTS
• REMOVAL AND INSTALLATION
INTAKE MANIFOLD
• REMOVAL AND INSTALLATION
EXHAUST MANIFOLD
• REMOVAL AND INSTALLATION
ROCKER ARMS AND CAMSHAFT
• REMOVAL AND INSTALLATION
• INSPECTION
CYLINDER HEAD AND VALVES
• REMOVAL AND INSTALLATION
• INSPECTION
OIL PAN AND OIL PUMP
• REMOVAL AND INSTALLATION
• INSPECTION
PISTON AND CONNECTING ROD
• REMOVAL AND INSTALLATION
• INSPECTION
CRANKSHAFT AND CYLINDER BLOCK
• REMOVAL AND INSTALLATION
• INSPECTION
11C ENGINE MECHANICAL <4G6-DOHC>
• GENERAL INFORMATION
• SERVICE SPECIFICATIONS
• SEALANTS
• SPECIAL TOOLS
ON-VEHICLE SERVICE
• DRIVE BELT TENSION CHECK
• AUTO-TENSIONER CHECK
• IGNITION TIMING CHECK
• IDLE SPEED CHECK
• IDLE MIXTURE CHECK
• COMPRESSION PRESSURE CHECK
• MANIFOLD VACUUM CHECK
• LASH ADJUSTER CHECK
CRANKSHAFT PULLEY
• REMOVAL AND INSTALLATION
CAMSHAFT AND VALVE STEM SEAL
• REMOVAL AND INSTALLATION
OIL PAN
• REMOVAL AND INSTALLATION
• INSPECTION
CRANKSHAFT OIL SEAL
• REMOVAL AND INSTALLATION
CYLINDER HEAD GASKET
• REMOVAL AND INSTALLATION
TIMING BELT
• REMOVAL AND INSTALLATION
• INSPECTION
ENGINE ASSEMBLY
• REMOVAL AND INSTALLATION
11D ENGINE OVERHAUL <4G6-DOHC>
• HOW TO USE THIS MANUAL
• GENERAL INFORMATION
• GENERAL SPECIFICATIONS
• SERVICE SPECIFICATIONS
• REWOK DIMENSIONS
• TORQUE SPECIFICATIONS
• SEALANTS
• SPECIAL TOOLS
ALTERNATOR AND IGNITION SYSTEM
• REMOVAL AND INSTALLATION
SOLENOID AND VACUUM HOSE
• REMOVAL AND INSTALLATION
TIMING BELT
• REMOVAL AND INSTALLATION
• INSPECTION
FUEL AND EMISSION PARTS
• REMOVAL AND INSTALLATION
INLET MANIFOLD
• REMOVAL AND INSTALLATION
EXHAUST MANIFOLD
• REMOVAL AND INSTALLATION
WATER PUMP AND WATER HOSE
• REMOVAL AND INSTALLATION
ROCKER ARMS AND CAMSHAFT
• REMOVAL AND INSTALLATION
• INSPECTION
CYLINDER HEAD AND VALVES
• REMOVAL AND INSTALLATION
• INSPECTION
OIL PAN AND OIL PUMP
• REMOVAL AND INSTALLATION
• INSPECTION
PISTON AND CONNECTING ROD
• REMOVAL AND INSTALLATION
• INSPECTION
CRANKSHAFT AND CYLINDER BLOCK
• REMOVAL AND INSTALLATION
• INSPECTION
11E ENGINE MECHANICAL <4G69>
• GENERAL INFORMATION
• SERVICE SPECIFICATIONS
• SEALANTS
• SPECIAL TOOLS
ON-VEHICLE SERVICE
• DRIVE BELT TENSION CHECK
• AUTO-TENSIONER CHECK
• VALVE CLEARANCE CHECK AND ADJUSTMENT
• ROCKER ARM PISTON OPERATION CHECK
• IGNITION TIMING CHECK
• IDLE SPEED CHECK
• IDLE MIXTURE CHECK
• COMPRESSION PRESSURE CHECK
• MANIFOLD VACUUM CHECK
CRANKSHAFT PULLEY
• REMOVAL AND INSTALLATION
CAMSHAFT AND VALVE STEM SEAL
• REMOVAL AND INSTALLATION
OIL PAN
• REMOVAL AND INSTALLATION
• INSPECTION
CRANKSHAFT OIL SEAL
• REMOVAL AND INSTALLATION
CYLINDER HEAD GASKET
• REMOVAL AND INSTALLATION
TIMING BELT
• REMOVAL AND INSTALLATION
• INSPECTION
ENGINE ASSEMBLY
• REMOVAL AND INSTALLATION
11F ENGINE OVERHAUL <4G69>
• HOW TO USE THIS MANUAL
• GENERAL INFORMATION
• GENERAL SPECIFICATIONS
• SERVICE SPECIFICATIONS
• REWORK DIMENSIONS
• TORQUE SPECIFICATIONS
• SEALANTS
• SPECIAL TOOLS
ALTERNATOR AND IGNITION SYSTEM
•  REMOVAL AND INSTALLATION
EXHAUST MANIFOLD
• REMOVAL AND INSTALLATION
TIMING BELT
• REMOVAL AND INSTALLATION
• INSPECTION
FUEL AND EMISSION PARTS
• REMOVAL AND INSTALLATION
INTAKE MANIFOLD AND WATER PUMP
• REMOVAL AND INSTALLATION
ROCKER ARMS AND CAMSHAFT
• REMOVAL AND INSTALLATION
• INSPECTION
CYLINDER HEAD AND VALVES
• REMOVAL AND INSTALLATION
• INSPECTION
OIL PAN AND OIL PUMP
• REMOVAL AND INSTALLATION
• INSPECTION
PISTON AND CONNECTING ROD
• REMOVAL AND INSTALLATION
• INSPECTION
CRANKSHAFT AND CYLINDER BLOCK
• REMOVAL AND INSTALLATION
• INSPECTION
12 ENGINE LUBRICATION
• GENERAL INFORMATION
• SERVICE SPECIFICATION
• LUBRICANT
• SEALANT
• SPECIAL TOOLS
ON-VEHICLE SERVICE
• ENGINE OIL CHECK
• ENGINE OIL REPLACEMENT
• ENGINE OIL FILTER REPLACEMENT
• OIL PRESSURE CHECK
13
13A MULTIPORT FUEL INJECTION (MPI) <4G63>
• GENERAL INFORMATION
• SERVICE SPECIFICATIONS
• SEALANT
• SPECIAL TOOLS
TROUBLESHOOTING
• DIAGNOSIS TROUBLESHOOTING FLOW
• DIAGNOSIS FUNCTION
• INSPECTION CHART FOR DIAGNOSIS CODE
INSPECTION PROCEDURE FOR DIAGNOSIS CODES
• Code No. P0100 Air Flow Sensor System
• Code No. P105: Barometric Pressure Sensor System <DOHC>
• Code No. P0110: Intake Air Temperature Sensor System
• Code No. P0115: Engine Coolant Temperature Sensor System
• Code No. P0120: Throttle Position Sensor System
• Code No. P0130: Oxygen Sensor (Front) System <SOHC>
• Code No. P0130: Oxygen Sensor System <DOHC>
• Code No. P0135: Oxygen Sensor Heater (Front) System <SOHC>
• Code No. P0135: Oxygen Sensor Heater System <DOHC>
• Code No. P0136: Oxygen Sensor (Rear) System <SOHC>
• Code No. P0141: Oxygen Sensor Heater (Rear) System <SOHC>
• Code No. P0170: Abnormal Fuel System <SOHC>
• Code No. P0170: Abnormal Fuel System <DOHC>
• Code No. P0201: No. 1 Injector System
• Code No. P0202: No. 2 Injector System
• Code No. P0203: No. 3 Injector System
• Code No. P0204: No. 4 Injector System
• Code No. P0300 Injection Coil (Power Transistor) System
• Code No. P0325: Detonation Sensor System
• Connector checkCode No. P0335: Crank Angle Sensor System
• Code No. P0340: Camshaft Position Sensor System
• Code No. P0400: Exhaust Gas Recirculation (EGR) System <SOHC>
• Code No. P0403: Exhaust Gas Recirculation (EGR) Control Solenoid Valve
• Code No. P0500: Vehicle Speed Signal System
• Code No. P0622: Alternator FR Terminal System
• Code No. P1603: Battery Backup Line System
• INSPECTION CHART FOR TROUBLE SYMPTOMS
SYMPTOM PROCEDURES
• Inspection Procedure 1: Communication with All System is not Possible
• Inspection Procedure 2: Communication with Engine-A/T-ECU only is not Possible.
• Inspection Procedure 3: The Engine Warning Lamp does not Illuminate Right after the Ignition Switch is Turned The "ON" Position
• Inspection Procedure 4: The Engine Warning Lamp Remains Illuminating and never goes out
• Inspection Procedure 5: Starting impossible (Starter Inoperative)
• Inspection Procedure 6: Starting impossible (Starter Operative but No Initial Combustion)
• Inspection Procedure 7: Starting Impossible (Initial Combustion but no Complete Combustion), Starting (Long Time to Start)
• Inspection Procedure 8: Unstable Idling (Rough Idling, hunting), Improper Idling Speed (Too High or too Low), Engine Stalls During Idling (Die Out)
• Inspection Procedure 9: The Engine Stalls when Starting the Car (Pass Out)
• Inspection Procedure 10. The Engine Stalls when Decelerating
• Inspection Procedure 11: Engine does not Revole Up
• Inspection Procedure 12: Hesitation, sag, poor acceleration, stumble, surge <SOHC>
• Inspection Procedure 12: Hesitation, Sag,Poor Acceleration, Stumble or Surge <DOHC>
• Inspection Procedure 13. The Feeling of Impact or Vibration when Accelerating
• Inspection Procedure 14: The Feeling of Impact or Vibration when Decelerating
• Inspection Procedure 15: Knocking
• Inspection Procedure 16: Ignition Timing Offset
• Inspection Procedure 17: Run on (Dieseling)
• Inspection Procedure 18: Odor, White Smoke, Black Smoke, and High-Concentration CO/HC During Idling
• Inspection Procedure 19: Battery Rundown
• Inspection Procedure 20: Overheating
• Inspection Procedure 21: Abnormal Rotation of Fan Motor
• Inspection Procedure 22: Poor A/C Performance
• Inspection Procedure 23: Engine-A/T-ECU Power Supply, Engine Control Relay, Ignition Switch-IG1 System
• Inspection Procedure 24: Fuel Pump System
• Inspection Procedure 25: Fan Control Relay System
• Inspection Procedure 26: A/C Switch System
• Inspection Procedure 27: A/C Compressor Relay System
• Inspection Procedure 28: A/C Load Signal System
• Inspection Procedure 29: Power Steering Fluid Pressure Switch System
• Inspection Procedure 30: Idle Speed Control Servo System
• Inspection Procedure 31: Manifold Absolute Pressure Sensor System <SOHC>
• Inspection Procedure 31: Manifold Differential Pressure Sensor System <DOHC>
• Inspection Procedure 32: Purge Control Solenoid Valve System
• Inspection Procedure 33: A/C Pressure Sensor System
• Inspection Procedure 34: Fuel Pressure Control Solenoid Valve System <DOHC>
• Inspection Procedure 35: Waste Gate Solenoid Valve System <DOHC>
• Data List Reference Table
• Actuator Test Reference Table
• CHECK AT THE ECU TERMINALS
• INSPECTION PROCEDURE USING OSCILLOSCOPE
ON-VEHICLE SERVICE
• ON-VEHICLE SERVICE
• THROTTLE POSITION SENSOR ADJUSTMENT
• BASIC IDLE SPEED ADJUSTMENT
• FUEL PRESSURE TEST
• FUEL PUMP CONNECTOR DISCONNECTION (HOW TO REDUCE PRESSURIZED FUEL LINES)
• FUEL PUMP OPERATION CHECK
• COMPONENT LOCATION
• ENGINE CONTROL RELAY CONTINUITY CHECK
• FUEL PUMP RELAY CONTINUITY CHECK
• INTAKE AIR TEMPERATURE SENSOR CHECK
• ENGINE COOLANT TEMPERATURE SENSOR CHECK
• THROTTLE POSITION SENSOR CHECK
• OXYGEN SENSOR CHECK <SOHC>
• OXYGEN SENSOR CHECK <DOHC>
• INJECTOR CHECK
• IDLE SPEED CONTROL SERVO (STEPPER MOTOR) CHECK
• FUEL PRESSURE SOLENOID CHECK <DOHC>
INJECTOR
• REMOVAL AND INSTALLATION
THROTTLE BODY ASSEMBLY
• REMOVAL AND INSTALLATION
• THROTTLE BODY ASSEMBLY DISASSEMBLY AND ASSEMBLY
ENGINE-A/T-ECU
• REMOVAL AND INSTALLATION
13B MULTIPORT FUEL INJECTION (MPI) <4G64>
• GENERAL INFORMATION
• SERVICE SPECIFICATIONS
• SEALANT
• SPECIAL TOOLS
TROUBLESHOOTING
• DIAGNOSIS TROUBLESHOOTING FLOW
• DIAGNOSIS FUNCTION
• INSPECTION CHART FOR DIAGNOSIS CODE
INSPECTION PROCEDURE FOR DIAGNOSIS CODES
• Code No. 12 Air Flow Sensor System
• Code No. 13 Intake Air Temperature Sensor System
• Code No. 14 Throttle Position Sensor System
• Code No. 21 Engine Coolant Temperature Sensor System
• Code No. 22 Crank Angle Sensor System
• Code No. 23 Camshaft Position Sensor System
• Code No. 24 Vehicle Speed Signal System
• Code No. 25 Barometric Pressure Sensor System
• Code No. 31 Detonation Sensor System
• Code No. 41 Injector System
• Code No. 44 Injection Coil and Power Transistor Unit System
• Code No. 64 Alternator FR Terminal System
• INSPECTION CHART FOR TROUBLE SYMPTOMS
SYMPTOM PROCEDURES
• Inspection Procedure 1: Communication with All System is not Possible
• Inspection Procedure 2: Communication with Engine-A/T-ECU only is not Possible.
• Inspection Procedure 3: The Engine Warning Lamp does not Illuminate Right after The Ignition Switch is Turned to The "ON" Position
• Inspection Procedure 4: The Engine Warning Lamp Remains Illuminating and Never goes out.
• Inspection Procedure 5: Starting Impossible (No initial combution)
• Inspection Procedure 6: Starting Impossible (Starter Operative but No Initial Combustion)
• Inspection Procedure 7: Starting Impossible (Initial Combustion but no Complete Combution) or Starting Impossible (Long Time to Start)
• Inspection Procedure 8: Unstable Idling (Rough Idling, Hunting), Improper Idling Speed (too High or too Low), Engine Stalls During Idling (Die Out)
• Inspection Procedure 9: The Engine Stalls when Starting The Car (Pass Out)
• Inspection Procedure 10. The Engine stalls when Decelerating
• Inspection Procedure 11: Engine does not Revolve Up
• Inspection Procedure 12: Hesitation, Sag, Poor Acceleration, Stumble or Surge
• Inspection Procedure 13. The Feeling of Impact or Vibration when Accelerating
• Inspection Procedure 14: The Feeling of Impact or Vibration when Decelerating
• Inspection Procedure 15: Knocking
• Inspection Procedure 16: Ignition Timing Offset
• Inspection Procedure 17: Run on (Dieseling)
• Inspection Procedure 18: Odor, White Smoke, Black Smoke and High-Concentration CO/HC during Idling
• Inspection Procedure 19: Battery Rundown
• Inspection Procedure 20: Overheating
• Inspection Procedure 21: Abnormal Rotation of Fan Motor
• Inspction Procedure 22: Poor A/C Performance
• Inspection Procedure 23: Engine-A/T-ECU Power Supply, Engine Control Relay, Ignition Switch-IG1 System
• Inspection Procedure 24: Fuel Pump System
• Inspection Procedure 25: Fan Control Relay System
• Inspection Procedure 26: A/C Switch System
• Inspection Procedure 27: A/C Compressor Relay System
• Inspection Procedure 28: A/C Load Signal System
• Inspection Procedure 29: Power Steering Fluid Pressure Switch System
• Inspection Procedure 30: Idle Speed Control Servo System
• Inspection procedure 31: EGR Control Solenoid Valve System
• Inspection Procedure 33: A/C Pressure Sensor System
• Inspection Procedure 37: Mixture Adjusting Screw (Variable Resistor) System
• Data List Reference Table
• Actuator Test Reference Table
• CHECK AT THE ECU TERMINALS
• INSPECTION PROCEDURE USING OSCILLOSCOPE
ON-VEHICLE SERVICE
• ON-VEHICLE SERVICE
• THROTTLE POSITION SENSOR ADJUSTMENT
• BASIC IDLE SPEED ADJUSTMENT
• FUEL PRESSURE TEST
• FUEL PUMP CONNECTOR DISCONNECTION (HOW TO REDUCE PRESSURIZED FUEL LINES)
• FUEL PUMP OPERATION CHECK
• COMPONENT LOCATION
• ENGINE CONTROL RELAY CONTINUITY CHECK
• FUEL PUMP RELAY CONTINUITY CHECK
• INTAKE AIR TEMPERATURE SENSOR CHECK
• ENGINE COOLANT TEMPERATURE SENSOR CHECK
• THROTTLE POSITION SENSOR CHECK
• MIXTURE ADJUSTING SCREW (VARIABLE RESISTOR) CHECK <VEHICLES WITHOUT CATALYTIC CONVERTER>
• INJECTOR CHECK
• IDLE SPEED CONTROL SERVO (STEPPER MOTOR) CHECK
INJECTOR
• REMOVAL AND INSTALLATION
THROTTLE BODY ASSEMBLY
• REMOVAL AND INSTALLATION
• THROTTLE BODY ASSEMBLY DISASSEMBLY AND ASSEMBLY
ENGINE-A/T-ECU
• REMOVAL AND INSTALLATION
13C MULTIPORT FUEL INJECTION (MPI) <4G69>
• GENERAL INFORMATION
• SERVICE SPECIFICATIONS
• SEALANT
• SPECIAL TOOLS
TROUBLESHOOTING
• DIAGNOSIS TROUBLESHOOTING FLOW
• DIAGNOSIS FUNCTION
• INSPECTION CHART FOR DIAGNOSIS CODE
INSPECTION PROCEDURE FOR DIAGNOSIS CODES
• Code No. P0100: Air Flow Sensor System
• Code No. P0105: Barometric Pressure Sensor System <Vehicles except for Hong kong>
• Code No. P0105: Manifold Absolute Pressure Sensor System <Vehicles for Hong kong>
• Code No. P0110: Intake Air Temperature Sensor System
• Code No. P0115: Engine Coolant Temperature Sensor System
• Code No. P0122: Throttle Position Sensor (Main) Circuit Low Input
• Code No. P0123: Throttle Position Sensor (Main) Circuit High Input
• Code No. P0125: Feedback System Monitor <Vehicles for Hong kong>
• Code No. P0130: Cylinder 1, 4 Oxygen Sensor (Front) System <Vehicles for Hong kong>
• Code No. P0135: Cylinder 1, 4 Oxygen Sensor (Front) Heater System <Vehicles for Hong kong>
• Code No. P0136: Cylinder 1, 4 Oxygen Sensor (Rear) System <Vehicles for Hong kong>
• Code No. P0141: Cylinder 1, 4 Oxygen Sensor (Rear) Heater System <Vehicles for Hong kong>
• Code No. P0150: Cylinder 2, 3 Oxygen Sensor (Front) System <Vehicles for Hong kong>
• Code No. P0155: Cylinder 2, 3 Oxygen Sensor (Front) Heater System <Vehicles for Hong kong>
• Code No. P0156: Cylinder 2, 3 Oxygen Sensor (Rear) System <Vehicles for Hong kong>
• Code No. P0161: Cylinder 2, 3 Oxygen Sensor (Rear) heater System <Vehicles for Hong kong>
• Code No. P0170: Abnormal Fuel System (Cylinder 1,4) <Vehicles for Hong kong>
• Code No. P0173: Abnormal Fuel System (cylinder 2, 3) <Vehicles for Hong kong>
• Code No. P0201: No. 1 Injector System
• Code No. P0202: No. 2 Injector System
• Code No. P0203: No. 3 Injector System
• Code No. P0204: No. 4 Injector System
• Code No. P0222: Throttle Position Sensor (Sub) Circuit Low Input
• Code No. P0223: Throttle Position Sensor (Sub) Circuit High Input
• Code No. P0300 Ignition Coil (Power Transistor) System <Vehicles except for Hong kong>
• Code No. P0300: Random/Multiple Cylinder Misfire Detected <Vehicles for Hong kong>
• Code No. P0301: No. 1 Cylinder Misfire Detected <Vehicles for Hong kong>
• Code No. P0302: No. 2 Cylinder Misfire Detected <Vehicles for Hong kong>
• Code No. P0303: No. 3 Cylinder Misfire Detected <Vehicles for Hong kong>
• Code No. P0304: No. 4 Cylinder Misfire Detected
• Code No. P0325: Detonation Sensor System
• Code No. P0335: Crank Angle Sensor System
• Code No. P0340: Camshaft Position Sensor System
• Code No. P0403: Exhaust Gas Recirculation Control System <Vehicles for Hong kong>
• Code No. P0421: Warm Up Catalyst Malfunction (cylinder 1,4) <Vehicles for Hong kong>
• Code No. P0431: Warm Up Catalyst Malfunction (Cylinder 2, 3) <Vehicles for Hong kong>
• Code No. P0443: Purge Control Solenoid Valve System <Vehicles for Hong kong>
• Code No. P0500: Vehicle Speed Signal System
• DTC P0505: Idle Speed Control (ISC) System <Vehicles for Hong kong>
• Code No. P0513: Immobilizer Malfunction <Vehicles for GCC, Australia and South africa>
• Code No. P0551: Power Steering Fluid Pressure Switch System <Vehicles for Hong kong>
• Code NO. P0603: EEP ROM MALFUNCTION
• Code No. P0606: Microcomputer Malfunction System <Vehicles except for Hong kong>
• DTC P0606: Engine-A/T-ECU Main Processor Malfunction
• Code No. P0622: Alternator FR Terminal System
• DTC P0638: Throttle Valve Control Servo Circuit Range/Performance Problem
• DTC P0642: Throttle Position Sensor Power Supply
• DTC P0657: Throttle Valve Control Servo Relay Circuit Malfunction
• Code No. P1021: Oil Control Valve Circuit
• DTC P1602: Communication Malfunction (between Engine-A/T-ECU Main Processor and System LSI)
• Code No. P1603: Battery Backup Circuit Malfunction <Vehicles for Hong kong>
• DTC P2100: Throttle Valve Control Servo Circuit (open)
• DTC P2101: Throttle Valve Control Servo Magneto Malfunction
• DTC P2102: Throttle Valve Control Servo Circuit (Shorted Low)
• DTC P2103: Throttle Valve Control Servo Circuit (Shorted High)
• Code No. P2121: Accelerator Pedal Position Sensor (Main) Circuit Range/Performance Problem <Vehicles except for Australia, South africa and Hong kong >
• Code No. P2122: Accelerator Pedal Position Sensor (Main) Circuit Low Input
• Code No. P2123: Accelerator Pedal Position Sensor (Main) Circuit High Input
• Code No. P2126: Accelerator Pedal Position Sensor (Sub) Circuit Range/Performance Problem <Vehicles except for Australia, South africa and Hong kong>
• Code No. P2127: Accelerator Pedal Position Sensor (Sub) Circuit Low Input
• Code No. P2128: Accelerator Pedal Position Sensor (Sub) Circuit High Input
• Code No. P2135: Throttle Position Sensor (Main and Sub) Range/Performance Problem
• Code No. P2138: Accelerator Pedal Position Sensor (Main and Sub) Range/Performance Problem
• DTC P2173: Abnormal Intake Air Amount
• INSPECTION CHART FOR TROUBLE SYMPTOMS
SYMPTOM PROCEDURES
• Inspection Procedure 1: Communication with All System is Not Possible
• Inspection Procedure 2: Communication with Engine-A/T-ECU Only is Not Possible.
• Inspection Procedure 3: The Engine Warning Lamp Does Not Illuminate Right after the Ignition Switch is Turned the "ON" Position
• Inspection Procedure 4: The Engine Warning Lamp Remains Illuminating and Never Goes Out
• Inspection Procedure 5: Starting Impossible (No Initial Combustion)
• Inspection Procedure 6: Starting Impossible (Starter Operative but No Initial Combustion)
• Inspection Procedure 7: Starting Impossible (Initial Combustion But No Complete Combustion), Improper Starting (Long Time to Start)
• Inspection Procedure 8: Unstable Idling (Rough Idling, Hunting), Improper Idling Speed (Too High or too Low), Engine Stalls during Idling (Die Out)
• Inspection Procedure 9: The Engine Stalls when Starting the Car (Pass Out)
• Inspection Procedure 10: The Engine Stalls when Decelerating
• Inspection Procedure 11: Engine Does Not Revole Up
• Inspection Procedure 12: Hesitation, Sag, Poor Acceleration, Stumble, Surge
• Inspection Procedure 13. The Feeling of Impact or Vibration when Accelerating
• Inspection Procedure 14: The Feeling of Impact or Vibration when Decelerating
• Inspection Procedure 15: Knocking
• Inspection Procedure 16: Ignition Timing Offset
• Inspection Procedure 17: Run On (Dieseling)
• Inspection Procedure 18: Odor, White Smoke, Black Smoke, and High-Concentration CO/HC during Idling
• Inspection Procedure 19: Battery Run Down
• Inspection Procedure 20: Overheating
• Inspection Procedure 21: Abnormal Rotation of Fan Motor
• Inspection Procedure 22: Poor A/C Performance
• Inspection Procedure 23: Engine-A/T-ECU Power Supply, Engine Control Relay, Ignition Switch-IG1 System
• Inspection Procedure 24: Fuel Pump System
• Inspection Procedure 25: Fan Control Relay System
• Inspection Procedure 26: A/C Switch System
• Inspection Procedure 27: A/C Compressor Relay System
• Inspection Procedure 28: A/C Load Signal System
• Inspection Procedure 29: A/C Pressure Sensor System
• Inspection Procedure 30: Ignition Circuit System
• Inspection Procedure 31: Accelerator Pedal Position Switch Circuit System <Vehicles except for Australia, South africa and Hong kong >
• Data List Reference Table
• Actuator Test Reference Table
• CHECK AT THE ECU TERMINALS
• INSPECTION PROCEDURE USING OSCILLOSCOPE
ON-VEHICLE SERVICE
• THROTTLE BODY (THROTTLE VALVE AREA) CLEANING
• ACCELERATOR PEDAL POSITION SWITCH AND ACCELERATOR PEDAL POSITION SENSOR (APS) ADJUSTMENT <Vehicles except for Australia, South africa and Hong kong>
• FUEL PRESSURE TEST
• FUEL PUMP CONNECTOR DISCONNECTION (HOW TO REDUCE PRESSURIZED FUEL LINES)
• FUEL PUMP OPERATION CHECK
• COMPONENT LOCATION
• ENGINE CONTROL RELAY CONTINUITY CHECK
• FUEL PUMP RELAY CONTINUITY CHECK
• THROTTLE VALVE CONTROL SERVO RELAY CONTINUITY CHECK
• INTAKE AIR TEMPERATURE SENSOR CHECK
• ENGINE COOLANT TEMPERATURE SENSOR CHECK
• ACCELERATOR PEDAL POSITION SENSOR CHECK <Vehicles except for Australia, South africa and Hong kong >
• ACCELERATOR PEDAL POSITION SWITCH CHECK
• OXYGEN SENSOR CHECK
• INJECTOR CHECK
• THROTTLE VALVE CONTROL SERVO CHECK
• OIL CONTROL VALVE CHECK
INJECTOR
• REMOVAL AND INSTALLATION
THROTTLE BODY ASSEMBLY
• REMOVAL AND INSTALLATION
ENGINE-A/T-ECU
• REMOVAL AND INSTALLATION
13D FUEL SUPPLY
• GENERAL INFORMATION
ON-VEHICLE SERVICE
• FUEL PUMP OPERATION CHECK
• FUEL GAUGE UNIT CHECK
• FUEL TANK PUMP AND GAUGE ASSEMBLY REPLACEMENT
FUEL GAUGE UNIT REPLACEMENT
• FUEL TANK GAUGE UNIT REPLACEMENT <2WD>
• FUEL TANK GAUGE UNIT REPLACEMENT <4WD>
FUEL TANK
• REMOVAL AND INSTALLATION <EXCEPT FOR BRAZIL AND CHILE>
• REMOVAL AND INSTALLATION < VEHICLES FOR BRAZIL AND CHILE>
• FUEL PUMP ASSEMBLY DISASSEMBLY AND REASSEMBLY <2WD>
• FUEL TANK PUMP AND GAUGE ASSEMBLY DISASSEMBLY AND REASSEMBLY <4WD>
• FUEL TANK GAUGE UNIT DISASSEMBLY AND REASSEMBLY
14 ENGINE COOLING
• GENERAL INFORMATION
• SERVICE SPECIFICATION
• LUBRICANT
• SEALANT
• SPECIAL TOOLS
TROUBLESHOOTING
• INSPECTION CHART FOR TROUBLE SYMPTOMS
INSPECTION PROCEDURE FOR TROUBLE SYMPTOMS
• Inspection Procedure 1: Radiator Fan and Condenser Fan do not Operate
• Inspection Procedure 2: Radiator Fan and Condenser Fan do not Change Speed or Stop
• Inspection Procedure 3: Radiator Fan does not Operate
• Inspection Procedure 4: Condenser Fan does not Operate
ON-VEHICLE SERVICE
• ENGINE COOLANT LEAK CHECK
• RADIATOR CAP VALVE OPENING PRESSURE CHECK
• ENGINE COOLANT REPLACEMENT
• CONCENTRATION MEASUREMENT
• FAN CONTROLLER CHECK
• FAN CONTROL RELAY CONTINUITY CHECK
• COOLING FAN MOTOR CHECK
THERMOSTAT
• REMOVAL AND INSTALLATION <4G63-SOHC, 4G64-SOHC>
• REMOVAL AND INSTALLATION <4G6-DOHC>
• REMOVAL AND INSTALLATION <4G69-SOHC>
• INSPECTION
WATER PUMP
• REMOVAL AND INSTALLATION <4G63-SOHC, 4G64-SOHC>
• REMOVAL AND INSTALLATION <4G6-DOHC>
• REMOVAL AND INSTALLATION <4G69-SOHC>
WATER HOSE AND WATER PIPE
• REMOVAL AND INSTALLATION <4G63-SOHC, 4G64-SOHC>
• REMOVAL AND INSTALLATION <4G6-DOHC>
• REMOVAL AND INSTALLATION <4G69-SOHC>
• INSPECTION
RADIATOR
• REMOVAL AND INSTALLATION <4G63-SOHC, 4G64-SOHC>
• REMOVAL AND INSTALLATION <4G6-DOHC>
• REMOVAL AND INSTALLATION <4G69-SOHC>
15 INTAKE AND EXHAUST
• GENERAL INFORMATION
• SERVICE SPECIFICATIONS
• SEALANT
• SPECIAL TOOL
ON-VEHICLE SERVICE
• TURBOCHARGER SUPERCHARGING PRESSURE CHECK <Turbo>
• SUPERCHARGING PRESSURE CONTROL SYSTEM CHECK <Turbo>
• WASTE GATE ACTUATOR CHECK <Turbo>
• WASTE GATE SOLENOID VALVE CHECK <Turbo>
• AIR BY-PASS VALVE CHECK <Turbo>
• INTAKE MANIFOLD VACUUM CHECK <Turbo>
AIR CLEANER
• REMOVAL AND INSTALLATION <4G63-SOHC, 4G64-SOHC>
• REMOVAL AND INSTALLATION <4G63-DOHC>
• REMOVAL AND INSTALLATION <4G69>
INTERCOOLER
• REMOVAL AND INSTALLATION <4G63-DOHC>
INLET MANIFOLD
• REMOVAL AND INSTALLATION <4G63-SOHC>
• REMOVAL AND INSTALLATION <4G63-DOHC>
• REMOVAL AND INSTALLATION <4G64-SOHC>
• REMOVAL AND INSTALLATION <4G69>
• INSPECTION
EXHAUST MANIFOLD
• REMOVAL AND INSTALLATION <4G63-SOHC>
• REMOVAL AND INSTALLATION <4G64-SOHC>
• REMOVAL AND INSTALLATION <4G69>
• INSPECTION
EXHAUST MANIFOLD AND TURBOCHARGER
• REMOVAL AND INSTALLATION <4G63-DOHC>
• TURBOCHARGER ASSEMBLY DISASSEMBLY AND REASSEMBLY
• TURBOCHARGER ASSEMBLY CHECK (DISASSEMBLY AND REASSEMBLY)
EXHAUST PIPE AND MAIN MUFFLER
• REMOVAL AND INSTALLATION
16 ENGINE ELECTRICAL
CHARGING SYSTEM
• GENERAL INFORMATION
• SERVICE SPECIFICATIONS
• SPECIAL TOOL
ON-VEHICLE SERVICE
• ALTERNATOR OUTPUT LINE VOLTAGE DROP TEST
• OUTPUT CURRENT TEST
• REGULATED VOLTAGE TEST
• WAVEFORM CHECK USING AN OSCILLOSCOPE
ALTERNATOR ASSEMBLY
• REMOVAL AND INSTALLATION <4G63-SOHC>
• REMOVAL AND INSTALLATION <4G63-DOHC>
• REMOVAL AND INSTALLATION <4G64-SOHC>
• REMOVAL AND INSTALLATION <4G69>
•  DISASSEMBLY AND ASSEMBLY
• INSPECTION
STARTING SYSTEM
• GENERAL INFORMATION
• SERVICE SPECIFICATIONS
STARTER MOTOR ASSEMBLY
• REMOVAL AND INSTALLATION <4G63-SOHC>
• REMOVAL AND INSTALLATION <4G63-DOHC>
• REMOVAL AND INSTALLATION <4G64-SOHC>
• REMOVAL AND INSTALLATION <4G69>
• STARTER MOTOR ASSEMBLY INSPECTION
• DISASSEMBLY AND ASSEMBLY
• INSPECTION
IGNITION SYSTEM
• GENERAL INFORMATION
• SERVICE SPECIFICATIONS
• SPECIAL TOOL
ON-VEHICLE SERVICE
• IGNITION COIL (WITH BUILT-IN POWER TRANSISTOR) CHECK <4G6-SOHC, 4G6-DOHC >
• IGNITION COIL (WITH BUILT-IN POWER TRANSISTOR) CHECK <4G69-MIVEC>
• RESISTIVE CORD CHECK <4G6-SOHC, 4G6-DOHC>
• SPARK PLUG CHECK AND CLEANING <4G63-SOHC, 4G64-SOHC>
• SPARK PLUG CHECK AND CLEANING <4G63-DOHC>
• SPARK PLUG CHECK AND CLEANING<4G69-MIVEC>
• CAMSHAFT POSITION SENSOR CHECK
• CRANK ANGLE SENSOR CHECK
• DETONATION SENSOR CHECK
• IGNITION SECONDARY VOLTAGE WAVEFORM CHECK USING AN OSCILLOSCOPE <4G6-SOHC, 4G6-DOHC>
IGNITION COIL
• REMOVAL AND INSTALLATION <4G6-SOHC>
• REMOVAL AND INSTALLATION <4G6-DOHC>
• REMOVAL AND INSTALLATION <4G69>
CAMSHAFT POSITION SENSOR
• REMOVAL AND INSTALLATION
CRANKSHAFT POSITION SENSOR
• REMOVAL AND INSTALLATION <4G6-SOHC>
• REMOVAL AND INSTALLATION <4G6-DOHC>
• REMOVAL AND INSTALLATION <4G69>
DETONATION SENSOR
• REMOVAL AND INSTALLATION <4G6-SOHC, 4G6-DOHC>
• REMOVAL AND INSTALLATION <4G69>
17 ENGINE AND EMISSION CONTROL
ENGINE CONTROL
• GENERAL INFORMATION
• SERVICE SPECIFICATIONS
TROUBLESHOOTING
• INTRODUCTION TO ENGINE CONTROL SYSTEM DIAGNOSIS
• ENGINE CONTROL SYSTEM DIAGNOSTIC TROUBLESHOOTING STRATEGY
• SYMPTOM CHART
SYMPTOM PROCEDURES
• Inspection Procedure 1: Throttle Valve will not Fully Open or Close <4G63, 4G64>
• Inspection Procedure 2: Throttle Valve will not Fully Open or Close <4G69-L.H. drive vehicles>
• Inspection Procedure 3: Throttle Valve will not Fully Open or Close <4G69-R.H. drive vehicles>
• Inspection Procedure 4: Accelerator Pedal Operation is not Smooth (Over Acceleration) <4G63, 4G64, 4G69-L.H. drive vehicles>
• Inspection Procedure 5: Accelerator Pedal Operation is not Smooth (Over Acceleration) <4G69-R.H. drive vehicles>
ON-VEHICLE SERVICE
• ACCELERATOR CABLE CHECK AND ADJUSTMENT <4G63, 4G64>
• ACCELERATOR CABLE CHECK AND ADJUSTMENT <4G69-L.H. DRIVE VEHICLES>
ACCELERATOR CABLE AND PEDAL <4G63, 4G64, 4G69-L.H. DRIVE VEHICLES>
• REMOVAL AND INSTALLATION
ACCELERATOR PEDAL <4G69-R.H. DRIVE VEHICLES>
• REMOVAL AND INSTALLATION
ACCELERATOR PEDAL POSITION SENSOR <4G69-L.H. DRIVE VEHICLES>
• REMOVAL AND INSTALLATION
AUTO-CRUISE CONTROL <4G64-VEHICLES WITH AUTO-CRUISE CONTROL SYSTEM>
• GENERAL INFORMATION
• SPECIAL TOOLS
TROUBLESHOOTING
• DIAGNOSIS TROUBLESHOOTING FLOW
• DIAGNOSIS FUNCTION
• CHECK CHART FOR DIAGNOSIS CODES
DIAGNOSTIC TROUBLE CODE PROCEDURES
• Code No.11 Auto-cruise Vacuum Pump Drive System
• Code No.12 Vehicle speed signal system
• Code No.14 Stop Lamp Switch System
• Code No.15 Auto-cruise Control Switch System
• Code No.16 Auto-cruise Control-ECU System
• Code No.17 Throttle Position Sensor, Idle Position Signal System
• CHECK CHART FOR TROUBLE SYMPTOMS
SYMPTOM PROCEDURES
• Inspection Procedure 1: Communication with MUT-II/III is not Possible (Communication with Auto-Cruise Control-ECU only is not Possible).
• Inspection Procedure 2: Even if Brake Pedal is Depressed, Auto-Cruise Control is not Cancelled.
• Inspection Procedure 3: Even if Select Lever is Set to N Range, Auto-Cruise Control is not Cancelled.
• Inspection Procedure 4: Even if Auto-Cruise Control CANCEL Switch is set to ON, Auto-Cruise Control is not Cancelled.
• Inspection Procedure 5: Auto-Cruise Control cannot be Set.
• Inspection Procedure 6: Hunting (Repeated Acceleration and Deceleration) Occurs at the Set Vehicle Speed.
• Inspection Procedure 7: When the Auto-Cruise Control MAIN Switch is Turned ON, the Auto-Cruise Control Indicator Lamp dose not Illuminate. (However, the Auto-Cruise Control in Normal).
• DATA LIST REFERENCE TABLE
• CHECK AT ECU TERMINAL
ON-VEHICLE SERVICE
• AUTO-CRUISE CONTROL SWITCH CHECK
• AUTO-CRUISE CONTROL SYSTEM COMPONENT CHECK
AUTO-CRUISE CONTROL
• REMOVAL AND INSTALLATION
AUTO-CRUISE CONTROL <4G69-VEHICLES WITH AUTO-CRUISE CONTROL SYSTEM>
• GENERAL INFORMATION
• SPECIAL TOOL
TROUBLESHOOTING
• DIAGNOSIS TROUBLESHOOTING FLOW
• DIAGNOSIS FUNCTION
• CHECK CHART FOR DIAGNOSIS CODES
DIAGNOSTIC TROUBLE CODE PROCEDURES
• Code No.15 Auto-cruise Control Switch System
• Code No.21 Cancel Latch Signal System
• Code No.22 Stop Lamp Switch System
• Code No. 23 Engine-A/T-ECU and its related components
• CHECK CHART FOR TROUBLE SYMPTOMS
SYMPTOM PROCEDURES
• Inspection Procedure 1: When the Brake Pedal is Depressed, Auto-cruise Control is not Cancelled.
• Inspection Procedure 2: When the Selector Lever is Moved to "N" Range, Auto-cruise Control is not Cancelled.
• Inspection Procedure 3: When the Auto-cruise Control "CANCEL" Switch is Set to ON, Auto-cruise Control is not Cancelled.
• Inspection Procedure 4: Auto-cruise Control cannot be Set.
• Inspection Procedure 5: Hunting (Repeated Acceleration and Deceleration) Occurs at the Set Vehicle Speed.
• Inspection Procedure 6: When MAIN Switch is Turned "ON", Auto-cruise Control Indicator Lamp Inside Combination Meter does not Illuminate. (However, Auto-cruise Control is Normal).
• DATA LIST REFERENCE TABLE
• CHECK AT ECU TERMINAL
ON-VEHICLE SERVICE
• AUTO-CRUISE CONTROL SWITCH CHECK
• AUTO-CRUISE CONTROL SYSTEM COMPONENT CHECK
AUTO-CRUISE CONTROL
• REMOVAL AND INSTALLATION
EMISSION CONTROL <MPI>
• GENERAL INFORMATION
• EMISSION CONTROL DEVICE REFERENCE TABLE
• SERVICE SPECIFICATION(S)
• SPECIAL TOOL
VACUUM HOSE
• VACUUM HOSE PIPING DIAGRAM
• VACUUM CIRCUIT DIAGRAM
• VACUUM HOSE CHECK
• VACUUM HOSE INSTALLATION
CRANKCASE EMISSION CONTROL SYSTEM
• GENERAL INFORMATION (CRANKCASE EMISSION CONTROL SYSTEM)
• COMPONENT LOCATION (CRANKCASE EMISSION CONTROL SYSTEM)
• POSITIVE CRANKCASE VENTILATION SYSTEM CHECK
• POSITIVE CRANKCASE VENTILATION (PCV) VALVE CHECK
EVAPORATIVE EMISSION CONTROL SYSTEM
• GENERAL INFORMATION (EVAPORATIVE EMISSION CONTROL SYSTEM) <4G63, 4G69>
• CHECK VALVE CHECK <4G63-DOHC>
• COMPONENT LOCATION (EVAPORATIVE EMISSION CONTROL SYSTEM)
• PURGE CONTROL SYSTEM CHECK
• PURGE PORT VACUUM CHECK
• PURGE CONTROL SOLENOID VALVE CHECK
• GENERAL INFORMATION (EVAPORATIVE EMISSION CONTROL SYSTEM) <4G64>
• CHECK VALVE CHECK
• REMOVAL AND INSTALLATION
• INSPECTION
EXHAUST GAS RECIRCULATION (EGR) SYSTEM
• GENERAL INFORMATION (EGR SYSTEM)
• COMPONENT LOCATION (EGR SYSTEM)
• EGR SYSTEM CHECK <4G63, 4G64>
• EGR VALVE CHECK <4G63, 4G64>
• EGR VALVE (STEPPER MOTOR) CHECK <4G69>
• EGR PORT VACUUM CHECK <4G63, 4G64>
• EGR CONTROL SOLENOID VALVE CHECK <4G63, 4G64>
• REMOVAL AND INSTALLATION <4G63-SOHC, 4G64>
• REMOVAL AND INSTALLATION <4G63-DOHC>
• REMOVAL AND INSTALLATION <4G69>
CATALYTIC CONVERTER
• REMOVAL AND INSTALLATION
23
23A AUTOMATIC TRANSMISSION (FF)
• SERVICE SPECIFICATIONS
• LUBRICANTS
• SPECIAL TOOL(S)
TROUBLESHOOTING <A/T>
• STANDARD FLOW OF DIAGNOSIS TROUBLESHOOTING
• DIAGNOSIS FUNCTION
• HOW TO INITIALISE A/T LEARNING VALUE <4G69>
• ROAD TEST
• SHIFT PATTERN CONTROL
• DAMPER CLUTCH CONTROL
• INSPECTION CHART FOR DIAGNOSIS CODE <4G63, 4G64>
• INSPECTION CHART FOR DIAGNOSIS CODE <4G69>
DIAGNOSTIC TROUBLE CODE PROCEDURES <4G63, 4G64>
• Code No.15: A/T Fluid Temperature Sensor System
• Code No.22: Input Shaft Speed Sensor System
• Code No.23: Output Shaft Speed Sensor System
• Code No.26: Stop Lamp Switch System
• Code No.31: Low-Reverse Solenoid Valve System
• Code No.32: Underdrive Solenoid Valve System
• Code No.33: Second Solenoid Valve System
• Code No.34: Overdrive Solenoid Valve System
• Code No.35 Reduction Solenoid Valve System <5A/T>
• Code No.36: DCC Solenoid Valve System
• Code No. 41 (1st), 42 (2nd), 43 (3rd), 44 (4th), 45 (5th) <5A/T>, 46 (reverse): Gear Incorrect Ratio
• Code No.52: Damper Clutch System
• Code No.54: A/T Control Relay System
• Code No.56: N Range Lamp System
DIAGNOSTIC TROUBLE CODE PROCEDURES <4G69>
• Code No.15: A/T Fluid Temperature Sensor System
• Code No.22: Input Shaft Speed Sensor System
• Code No.23: Output Shaft Speed Sensor System
• Code No.26: Stop Lamp Switch System
• Code No.31: Low-Reverse Solenoid Valve System
• Code No.32: Underdrive Solenoid Valve System
• Code No.33: Second Solenoid Valve System
• Code No.34: Overdrive Solenoid Valve System
• Code No.36: DCC Solenoid Valve System
• Code No. 41 (1st), 42 (2nd), 43 (3rd), 44 (4th), 46 (reverse): Gear Incorrect Ratio
• Code No.52: Damper Clutch System
• Code No.54: A/T Control Relay System
• Code No.56: N Range Lamp System
• INSPECTION CHART FOR TROUBLE SYMPTOMS
SYMPTOM PROCEDURES
• Inspection Procedure 2: Engine Does not Start
• Inspection Procedure 3: Does not Move Forward
• Inspection Procedure 4: Does not Move Backward
• Inspection Procedure 5: Does not Move (Forward or Backward)
• Inspection Procedure 6: Engine Stalls During Shifting
• Inspection Procedure 7: Shift Shock When Shifting from N to D and Long Delay
• Inspection Procedure 8: Shift Shock When Shifting from N to R and Long Delay
• Inspection Procedure 9: Shift Shock When Shifting from N to D, N to R and Long Delay
• Inspection Procedure 10: Shift Shock and Slipping
• Inspection Procedure 11: Does not Shift Properly (All Points)
• Inspection Procedure 12: Does not Shift Sroperly (Some Point)
• Inspection Procedure 13: Does not Shift (No Diagnosis Code)
• Inspection Procedure 14: Poor Acceleration
• Inspection Procedure 15: Vibration
• Inspection Procedure 16: Inhibitor Switch System <4G63, 4G64>
• Inspection Procedure 16: Inhibitor switch system <4G69>
• Inspection Procedure 17: Shift Switch Assembly System <4G63, 4G64>
• Inspection Procedure 17: Shift Switch Assembly System <4G69>
• Inspection Procedure 18: Steering shift switch system <5A/T>
• Inspection Procedure 19: Abnormal Shift Indicator Display <4G63, 4G64>
• Inspection Procedure 19: Abnormal Shift Indicator Display <4G69>
• DATA LIST REFERENCE TABLE
• ACTUATOR TEST JUDGMENT VALUE
• INVECS-II CANCEL COMMAND
• CHECK AT ENGINE-A/T-ECU TERMINALS <4G63, 4G64>
• CHECK AT ENGINE-A/T-ECU TERMINALS <4G69>
• OSCILLOSCOPE INSPECTION PROCEDURE
TROUBLESHOOTING <A/T KEY INTERLOCK AND SHIFT LOCK MECHANISMS>
• TROUBLE SYMPTOM CHART
SYMPTOM PROCEDURES
• INSPECTION PROCEDURE 1: When the ignition key is at a position other than the LOCK (OFF) position, the selector lever can be moved from the P to the R position even though the brake pedal is not depressed.
• INSPECTION PROCEDURE 2: When the ignition key is at a position other than the LOCK (OFF) position, the selector lever cannot be moved from the P to the R position even though the brake pedal is being depressed.
• INSPECTION PROCEDURE 3: The ignition key is at the LOCK (OFF) position, but the selector lever can be moved from the P to the R position when the brake pedal is depressed.
• INSPECTION PROCEDURE 4: The selector lever cannot be easily moved from the P to the R position.
• INSPECTION PROCEDURE 5: The selector lever cannot be moved from the R to the P position.
• INSPECTION PROCEDURE 6: The ignition key cannot be turned to the LOCK (OFF) position when the selector lever is at the P position.
• INSPECTION PROCEDURE 7: The ignition key can be turned to the LOCK (OFF) position when the selector lever is at a position other than the P position.
ON-VEHICLE SERVICE
ESSENTIAL SERVICE
• AUTOMATIC TRANSMISSION FLUID CHECK
• AUTOMATIC TRANSMISSION FLUID REPLACEMENT
• AUTOMATIC TRANSMISSION FLUID COOLER LINE FLUSHING
• THROTTLE POSITION SENSOR (TPS) ADJUSTMENT
• INHIBITOR SWITCH CONTINUITY CHECK
• INHIBITOR SWITCH AND CONTROL CABLE ADJUSTMENT
• TRANSFER OIL LEVEL CHECK
• TRANSFER OIL REPLACEMENT
• A/T CONTROL COMPONENT LOCATION
A/T CONTROL COMPONENT CHECK
• THROTTLE POSITION SENSOR (TPS) CHECK
• INHIBITOR SWITCH CHECK
• CRANK ANGLE SENSOR CHECK
• STOP LAMP SWITCH CHECK
• A/T CONTROL RELAY CHECK
• A/T CONTROL SOLENOID VALVE ASSEMBLY CHECK
• A/T FLUID TEMPERATURE SENSOR CHECK
• STEERING SHIFT SWITCH CHECK <5A/T>
• TORQUE CONVERTER STALL TEST
• HYDRAULIC PRESSURE TESTS
• HYDRAULIC CIRCUIT
• LINE PRESSURE ADJUSTMENT
• SELECTOR LEVER OPERATION CHECK
• KEY INTERLOCK AND SHIFT LOCK MECHANISM CHECK
TRANSMISSION CONTROL <L.H. DRIVE VEHICLES>
• REMOVAL AND INSTALLATION
• DISASSEMBLY AND REASSEMBLY
• INSPECTION
TRANSMISSION CONTROL <R.H. DRIVE VEHICLES>
• REMOVAL AND INSTALLATION
• DISASSEMBLY AND REASSENBLY
• INSPECTION
A/T KEY INTERLOCK AND SHIFT LOCK MECHANISMS
• REMOVAL AND INSTALLATION <VEHICLES WITH LHD>
• REMOVAL AND INSTALLATION <VEHICLES WITH RHD>
TRANSMISSION ASSEMBLY
• REMOVAL AND INSTALLATION <4G63-SOHC>
• REMOVAL AND INSTALLATION <4G63-DOHC>
• REMOVAL AND INSTALLATION <4G64, 4G69>
TRANSFER ASSEMBLY
• REMOVAL AND INSTALLATION
A/T FLUID COOLER
• REMOVAL AND INSTALLATION <4G64, 4G69>
• REMOVAL AND INSTALLATION <4G63-DOHC>
23B AUTOMATIC TRANSMISSION OVERHAUL <F4A4/W4A4>
• GENERAL INFORMATION
• GENERAL SPECIFICATIONS
• SERVICE SPECIFICATIONS
• SNAP RING, SPACER, THRUST WASHER, THRUST RACE AND PRESSURE PLATE FOR ADJUSTMENT
• TORQUE SPECIFICATIONS
• SEALANTS
• SPECIAL TOOLS
TRANSMISSION
• DISASSEMBLY AND REASSEMBLY
OIL PUMP
• DISASSEMBLY AND REASSEMBLY
UNDERDRIVE CLUTCH AND INPUT SHAFT
• DISASSEMBLY AND REASSEMBLY
REVERSE AND OVERDRIVE CLUTCH
• DISASSEMBLY AND REASSEMBLY
PLANETARY CARRIER ASSEMBLY
• DISASSEMBLY AND REASSEMBLY
LOW-REVERSE BRAKE
• DISASSEMBLY AND REASSEMBLY
SECOND BRAKE
• DISASSEMBLY AND REASSEMBLY
OUTPUT SHAFT
• DISASSEMBLY AND REASSEMBLY
DIFFERENTIAL
• DISASSEMBLY AND REASSEMBLY
CENTRE DIFFERENTIAL
• DISASSEMBLY AND REASSEMBLY
VALVE BODY
• DISASSEMBLY AND REASSEMBLY
DRIVE SHAFT OIL SEAL
• DISASSEMBLY AND REASSEMBLY
TRANSFER
•  DISASSEMBLY AND REASSEMBLY
23C AUTOMATIC TRANSMISSION OVERHAUL <W5A5>
• GENERAL INFORMATION
• GENERAL SPECIFICATIONS
• SERVICE SPECIFICATIONS
• SNAP RING, SPACER, THRUST WASHER, THRUST RACE AND PRESSURE PLATE FOR ADJUSTING
• TORQUE SPECIFICATIONS
• SEALANTS
• SPECIAL TOOLS
TRANSMISSION
• DISASSEMBLY AND REASSEMBLY
OIL PUMP
• DISASSEMBLY AND REASSEMBLY
UNDERDRIVE CLUTCH AND INPUT SHAFT
• DISASSEMBLY AND REASSEMBLY
REVERSE AND OVERDRIVE CLUTCH
• DISASSEMBLY AND REASSEMBLY
DIRECT CLUTCH
• DISASSEMBLY AND REASSEMBLY
PLANETARY CARRIER ASSEMBLY
• DISASSEMBLY AND REASSEMBLY
LOW-REVERSE BRAKE
• DISASSEMBLY AND REASSEMBLY
SECOND BRAKE
• DISASSEMBLY AND REASSEMBLY
DIRECT PLANETARY CAREER
• DISASSMEBLY AND ASSEMBLY
CENTRE DIFFERENTIAL
• DISASSEMBLY AND REASSEMBLY
VALVE BODY
• DISASSEMBLY AND REASSEMBLY
REDUCTION BRAKE PISTON
• DISASSEMBLY AND ASSEMBLY
DRIVE SHAFT OIL SEAL
• DISASSEMBLY AND REASSEMBLY
TRANSFER
• DISASSEMBLY AND REASSEMBLY
25 PROPELLER SHAFT
• GENERAL INFORMATION
SPECIFICATION(S)
• SERVICE SPECIFICATIONS
• LUBRICANTS
• SEALANT
• SPECIAL TOOLS
PROPELLER SHAFT
• REMOVAL AND INSTALLATION
• INSPECTION
• DISASSEMBLY AND REASSEMBLY
26 FRONT AXLE
• GENERAL INFORMATION
SPECIFICATION(S)
• SERVICE SPECIFICATIONS
• LUBRICANTS
• SPECIAL TOOLS
ON-VEHICLE SERVICE
• WHEEL BEARING AXIAL PLAY CHECK
• HUB BOLT REPLACEMENT
FRONT AXLE HUB ASSEMBLY
• REMOVAL AND INSTALLATION
• INSPECTION
• DISASSEMBLY AND REASSEMBLY
• INSPECTION
DRIVE SHAFT ASSEMBLY
• REMOVAL AND INSTALLATION
• DISASSEMBLY AND ASSEMBLY
• INSPECTION
• BJ BOOT (RESIN BOOT) REPLACEMENT
27
27A REAR AXLE <2WD>
• GENERAL INFORMATION
SPECIFICATION(S)
• SERVICE SPECIFICATIONS
• SEALANT
• SPECIAL TOOLS
ON-VEHICLE SERVICE
• WHEEL BEARING AXIAL PLAY CHECK
• REAR HUB ROTARY-SLIDING RESISTANCE CHECK
• HUB BOLT REPLACEMENT
REAR AXLE HUB ASSEMBLY
• REMOVAL AND INSTALLATION
• INSPECTION
27B REAR AXLE <4WD>
• GENERAL INFORMATION
SPECIFICATION(S)
• SERVICE SPECIFICATIONS
• LUBRICANTS
• SEALANT AND ADHESIVE
• SPECIAL TOOLS
ON-VEHICLE SERVICE
• REAR AXLE TOTAL BACKLASH CHECK
• GEAR OIL LEVEL CHECK
• GEAR OIL REPLACEMENT
• WHEEL BEARING AXIAL PLAY CHECK
• DIFFERENTIAL CARRIER OIL SEAL REPLACEMENT
REAR AXLE HUB ASSEMBLY
• REMOVAL AND INSTALLATION
• INSPECTION
DRIVE SHAFT ASSEMBLY
• REMOVAL AND INSTALLATION
• INSPECTION
• DISASSEMBLY AND REASSEMBLY
DIFFERENTIAL CARRIER ASSEMBLY
• REMOVAL AND INSTALLATION
• DIFFERENTIAL SUPPORT MEMBER BUSHING REPLACEMENT
• DISASSEMBLY
• REASSEMBLY
31 WHEEL AND TYRE
• GENERAL INFORMATION
• SERVICE SPECIFICATIONS
TROUBLESHOOTING
• DIAGNOSIS
• WHEEL BALANCE ACCURACY
ON-VEHICLE SERVICE
• TYRE INFLATION PRESSURE CHECK
• TYRE WEAR CHECK
• WHEEL RUNOUT CHECK
WHEEL AND TYRE
• INSTALLATION SERVICE POINT
32 POWER PLANT MOUNT
• GENERAL INFORMATION
• SERVICE SPECIFICATION
• SPECIAL TOOL
ENGINE MOUNTING
• REMOVAL AND INSTALLATION
• INSPECTION
TRANSMISSION MOUNTING
• REMOVAL AND INSTALLATION
• INSPECTION
ENGINE ROLL STOPPER, CENTREMEMBER
• REMOVAL AND INSTALLATION
• INSPECTION
CROSSMEMBER
• REMOVAL AND INSTALLATION
• INSPECTION
33 FRONT SUSPENSION
• GENERAL INFORMATION
• SERVICE SPECIFICATIONS
• LUBRICANT
• SPECIAL TOOLS
ON-VEHICLE SERVICE
• FRONT WHEEL ALIGNMENT CHECK AND ADJUSTMENT
• LOWER ARM BALL JOINT AXIAL PLAY CHECK
• BALL JOINT DUST COVER CHECK
STRUT ASSEMBLY
• REMOVAL AND INSTALLATION
• INSPECTION
• DISASSEMBLY AND ASSEMBLY
• INSPECTION
LOWER ARM
• REMOVAL AND INSTALLATION <2000-SOHC>
• REMOVAL AND INSTALLATION <2000-DOHC AND 2400>
• INSPECTION
• BALL JOINT DUST COVER REPLACEMENT
• LOWER ARM REAR BUSHING REPLACEMENT
STABILIZER BAR
• REMOVAL AND INSTALLATION <2000-SOHC>
• REMOVAL AND INSTALLATION <2000-DOHC AND 2400>
• INSPECTION
• STABILIZER LINK BALL JOINT DUST COVER REPLACEMENT <2000-DOHC AND 2400>
CROSSMEMBER BAR
• REMOVAL AND INSTALLATION <2000-DOHC>
• CROSSMEMBER BAR INSPECTION
34 REAR SUSPENSION
• GENERAL DESCRIPTION
• SERVICE SPECIFICATIONS
• LUBRICANT
• SPECIAL TOOLS
ON-VEHICLE SERVICE
• REAR WHEEL ALIGNMENT CHECK AND ADJUSTMENT
• LOWER ARM PILLOW BALL BUSHING AXIAL PLAY CHECK
• STABILIZER LINK BALL JOINT DUST COVER INSPECTION
CONTROL LINK, UPPER ARM AND LOWER ARM
• REMOVAL AND INSTALLATION
• INSPECTION
• LOWER ARM BUSHING AND LOWER ARM PILLOW BALL BUSHING REPLACEMENT
TRAILING ARM ASSEMBLY
• REMOVAL AND INSTALLATION <2WD>
• REMOVAL AND INSTALLATION <4WD>
• INSPECTION
• TRAILING ARM BUSHING REPLACEMENT
SHOCK ABSORBER ASSEMBLY
• REMOVAL AND INSTALLATION
• INSPECTION
• DISASSEMBLY AND ASSEMBLY
STABILIZER BAR
• REMOVAL AND INSTALLATION
• INSPECTION
• STABILIZER LINK BALL JOINT DUST COVER REPLACEMENT
REAR SUSPENSION CROSSMEMBER
• REMOVAL AND INSTALLATION
• INSPECTION
35
35A BASIC BRAKE SYSTEM
• GENERAL INFOMATION
• SERVICE SPECIFICATIONS
• LUBRICANTS
• SEALANT
• SPECIAL TOOLS
ON-VEHICLE SERVICE
• BRAKE PEDAL CHECK AND ADJUSTMENT
• BRAKE BOOSTER OPERATING TEST
• CHECK VALVE OPERATION CHECK
• PROPORTIONING VALVE FUNCTION TEST <VEHICLES WITHOUT ABS>
• BLEEDING
• BRAKE FLUID LEVEL SENSOR CHECK
• FRONT DISC BRAKE PAD CHECK AND REPLACEMENT
• DISC BRAKE ROTOR CHECK
• BRAKE LINING THICKNESS CHECK
• BRAKE DRUM INSIDE DIAMETER CHECK
• BRAKE LINING AND BRAKE DRUM CONTACT CHECK
BRAKE PEDAL
• REMOVAL AND INSTALLATION
• INSPECTION
MASTER CYLINDER ASSEMBLY AND BRAKE BOOSTER
• REMOVAL AND INSTALLATION
• MASTER CYLINDER
• INSPECTION
FRONT DISC BRAKE ASSEMBLY
• REMOVAL AND INSTALLATION
• INSPECTION
• DISASSEMBLY AND ASSEMBLY
• INSPECTION
REAR DISC BRAKE ASSEMBLY
• REMOVAL AND INSTALLATION
• INSPECTION
• DISASSEMBLY AND REASSEMBLY
• INSPECTION
REAR DRUM BRAKE
• REMOVAL AND INSTALLATION
• INSPECTION
• WHEEL CYLINDER
• INSPECTION
35B ANTI-SKID BRAKING SYSTEM (ABS)
• GENERAL INFORMATION
• SERVICE SPECIFICATIONS
• SPECIAL TOOLS
TROUBLESHOOTING
• STANDARD FLOW OF DIAGNOSTIC TROUBLESHOOTING
• NOTES WITH REGARD TO DIAGNOSIS
• ABS WARNING LAMP INSPECTION
• DIAGNOSIS FUNCTION
• INSPECTION CHART FOR DIAGNOSIS CODE
DIAGNOSTIC TROUBLE CODE PROCEDURES
• Code No. 11, 12, 13 and 14: ABS Sensor (Open Circuit or Short Circuit)
• Code No. 21, 22, 23, 24: ABS Sensor
• Code No. 16: ABS-ECU Power Supply System (ABS-ECU Power Supply Voltage or Valve Relay Power Supply Voltage below or above the Specified Value)
• Code No. 32 G-sensor <4WD>
• Code No. 33 : Stoplamp Switch System
• Code No. 41, 42, 43, and 44: ABS Solenoid Valve inside Hydraulic Unit (Open Circuit or Short Circuit)
Code No. 52: Valve Relay Problem (Stays off)
Code No. 53: Motor Relay Problem (Stays off)
Code No. 55: Motor System (Seized Pump Motor)

• INSPECTION CHART FOR TROUBLE SYMPTOMS
INSPECTION PROCEDURE FOR TROUBLE SYMPTOMS
• INSPECTION PROCEDURE 1: Communication between MUT-II/III and the ABS-ECU is not possible.
• INSPECTION PROCEDURE 2: When the Ignition Key is Turned to "ON" (Engine Stopped), the ABS Warning Lamp does not Illuminate.
• INSPECTION PROCEDURE 3: The ABS Warning Lamp Remains Illuminated after the Engine is Started.
• INSPECTION PROCEDURE 4: Faulty ABS Operation
• DATA LIST REFERENCE TABLE
• ACTUATOR TEST REFERENCE TABLE
• CHECK AT ABS-ECU
ON-VEHICLE SERVICE
• ABS SENSOR OUTPUT VOLTAGE MEASUREMENT
• HYDRAULIC UNIT CHECK
• IN THE EVENT OF A DISCHARGED BATTERY
HYDRAULIC UNIT
• REMOVAL AND INSTALLATION
ABS SENSOR
• REMOVAL AND INSTALLATION
• INSPECTION
G-SENSOR <4WD>
• REMOVAL AND INSTALLATION
• INSPECTION
36 PARKING BRAKES
• GENERAL INFOMATION
SPECIFICATION(S)
• SERVICE SPECIFICATIONS
ON-VEHICLE SERVICE
• PARKING BRAKE LEVER STROKE CHECK AND ADJUSTMENT <L.H. drive vehicles>
• PARKING BRAKE PEDAL STROKE CHECK AND ADJUSTMENT <R.H. drive vehicles>
• PARKING BRAKE SWITCH CHECK
• LINING RUNNING-IN <Vehicles with rear drum-in disc brakes>
PARKING BRAKE LEVER <L.H. drive vehicles>
• REMOVAL AND INSTALLATION
PARKING BRAKE PEDAL <R.H. drive vehicles>
• REMOVAL AND INSTALLATION
PARKING BRAKE CABLE
• REMOVAL AND INSTALLATION <L.H. drive vehicles>
• REMOVAL AND INSTALLATION <R.H. drive vehicles>
PARKING BRAKE LINING AND DRUM <Vehicles with rear drum-in disc brakes>
• REMOVAL AND INSTALLATION
• INSPECTION
37 POWER STEERING
• GENERAL DESCRIPTION
• SERVICE SPECIFICATIONS
• LUBRICANTS
• SEALANTS
• SPECIAL TOOLS
ON-VEHICLE SERVICE
• STEERING WHEEL FREE PLAY CHECK
• STEERING ANGLE CHECK
• TIE ROD END BALL JOINT STARTING TORQUE CHECK
• STATIONARY STEERING EFFORT CHECK
• STEERING WHEEL RETURN TO CENTRE CHECK
• DRIVE BELT TENSION CHECK
• FLUID LEVEL CHECK
• FLUID REPLACEMENT
• POWER STEERING SYSTEM AIR BLEEDING
• OIL PUMP PRESSURE TEST
• POWER STEERING PRESSURE SWITCH CHECK
• TIE ROD END BALL JOINT DUST COVER CHECK
• STEERING COLUMN SHAFT ASSEMBLY SHOCK ABSORBING MECHANISM CHECK
STEERING WHEEL
• REMOVAL AND INSTALLATION <2000-SOHC AND 2400>
• REMOVAL AND INSTALLATION <2000-DOHC>
STEERING SHAFT
• REMOVAL AND INSTALLATION
• DISASSEMBLY AND REASSEMBLY
POWER STEERING GEAR BOX AND LINKAGE
• REMOVAL AND INSTALLATION
• INSPECTION
• DISASSEMBLY AND REASSEMBLY
• TIE ROD END BALL JOINT DUST COVER REPLACEMENT
POWER STEERING OIL PUMP ASSEMBLY
• REMOVAL AND INSTALLATION
• INSPECTION
• DISASSEMBLY AND REASSEMBLY
• INSPECTION
POWER STEERING HOSES
• REMOVAL AND INSTALLATION <L.H. DRIVE VEHICLES>
• REMOVAL AND INSTALLATION <R.H. DRIVE VEHICLES>
42 BODY
HOOD
• SPECIAL TOOL
ON-VEHICLE SERVICE
• ADJUSTMENT OF CLEARANCE AROUND HOOD
• ADJUSTMENT OF ALIGNMENT OF HOOD STEPPED PORTION AND HOOD STRIKER
• ADJUSTMENT OF HOOD HEIGHT
HOOD
• REMOVAL AND INSTALLATION <2000>
• REMOVAL AND INSTALLATION <2400>
• INSPECTION
FENDER
• SPECIAL TOOL
FENDER
• REMOVAL AND INSTALLATION
FUEL FILLER LID
• REMOVAL AND INSTALLATION
WINDOW GLASS
• ADHESIVE
• SPECIAL TOOL
• GENERAL
WINDSHIELD
• REMOVAL AND INSTALLATION
QUARTER WINDOW GLASS
• REMOVAL AND INSTALLATION
TAILGATE WINDOW GLASS
• REMOVAL AND INSTALLATION
ROOF WINDOW GLASS <Vehicles for Hong Kong spec>
• REMOVAL AND INSTALLATION
DOOR
• SERVICE SPECIFICATIONS
• SEALANT
• SPECIAL TOOLS
• TROUBLESHOOTING
ON-VEHICLE SERVICE
• DOOR FIT ADJUSTMENT
• DOOR WINDOW GLASS ADJUSTMENT
• GLASS SLIDING MECHANISM CHECK AND ADJUSTMENT
• POWER WINDOW SAFETY MECHANISM CHECK <VEHICLES FOR HONG KONG SPEC AND ARGENTINA>
• POWER WINDOW TIMER FUNCTION CHECK <EXCEPT VEHICLES FOR ARGENTINA>
• POWER WINDOW OPERATING CURRENT CHECK
• POWER WINDOW RELAY CHECK
• CIRCUIT BREAKER (INCORPORATED IN THE POWER WINDOW MOTOR) INSPECTION
• POWER WINDOW CHECK
• CENTRAL DOOR LOCKING SYSTEM INSPECTION
• CHECK OF KEY LOCK PREVENTION FUNCTION
• DOOR OUTSIDE HANDLE PLAY CHECK
• DOOR INSIDE HANDLE PLAY ADJUSTMENT
DOOR ASSEMBLY
• REMOVAL AND INSTALLATION
• INSPECTION
DOOR GLASS AND REGULATOR
• REMOVAL AND INSTALLATION
• INSPECTION <EXCEPT VEHICLES FOR HONG KONG SPEC AND ARGENTINA>
• INSPECTION <VEHICLES FOR HONG KONG SPEC AND ARGENTINA>
DOOR HANDLE AND LATCH
• REMOVAL AND INSTALLATION
• INSPECTION
WINDOW GLASS RUNCHANNEL AND DOOR OPENING WEATHERSTRIP
• REMOVAL AND INSTALLATION
TAILGATE
• SERVICE SPECIFICATIONS
• SEALANT
• SPECIAL TOOL
• TROUBLESHOOTING
ON-VEHICLE SERVICE
• TAILGATE FIT ADJUSTMENT
• TAILGATE HANDLE PLAY CHECK
• ADJUSTMENT OF TAILGATE HEIGHT
TAILGATE
• REMOVAL AND INSTALLATION
TAILGATE HANDLE AND LATCH
• REMOVAL AND INSTALLATION
• ]INSPECTION
KEYLESS ENTRY SYSTEM
• SERVICE SPECIFICATIONS
• SPECIAL TOOLS
• TROUBLESHOOTING
ON-VEHICLE SERVICE
• KEYLESS ENTRY SYSTEM CHECK
• MULTIMODE KEYLESS ENTRY FUNCTION CHECK <VEHICLES FOR HONG KONG SPEC>
• KEYLESS ENTRY SYSTEM TIMER LOCK FUNCTION INSPECTION
• ENABLING/DISABLING THE ANSWERBACK FUNCTION <EXCEPT VEHICLES FOR HONG KONG SPEC>
• HOW TO REGISTER SECRET CODE
TRANSMITTER
• DISASSEMBLY AND REASSEMBLY
• INSPECTION
SECURITY ALARM <Vehicles for Hong Kong spec>
• SPECIAL TOOL
• TROUBLESHOOTING
ON-VEHICLE SERVICE
• SECURITY ALARM FUNCTION CHECK
SECURITY ALARM
• REMOVAL AND INSTALLATION
SUNROOF ASSEMBLY
• SERVICE SPECIFICATIONS
• TROUBLESHOOTING
ON-VEHICLE SERVICE
• WATER TEST
• SUNROOF FIT ADJUSTMENT
• SUNROOF CHECK
• SUNROOF SAFETY FUNCTION CHECK
• SUNROOF TIMER FUNCTION CHECK <EXCEPT VEHICLES FOR ARGENTINA>
• ROOF LID GLASS OPERATION CURRENT CHECK
• SUNROOF INITIALIZATION
SUNROOF ASSEMBLY
• REMOVAL AND INSTALLATION
• INSPECTION
• DISASSEMBLY AND ASSEMBLY
51 EXTERIOR
FRONT BUMPER ASSEMBLY
• ADHESIVE
FRONT BUMPER ASSEMBLY
• REMOVAL AND INSTALLATION <2000>
• REMOVAL AND INSTALLATION <2400>
• DISASSEMBLY AND REASSEMBLY <2000>
• DISASSEMBLY AND REASSEMBLY <2400>
REAR BUMPER ASSEMBLY
• ADHESIVE
REAR BUMPER ASSEMBLY
• REMOVAL AND INSTALLATION <2000>
• REMOVAL AND INSTALLATION <2400>
• DISASSEMBLY AND REASSEMBLY <2000>
• DISASSEMBLY AND REASSEMBLY <2400>
RADIATOR GRILLE
• REMOVAL AND INSTALLATION <2000>
• REMOVAL AND INSTALLATION <2400>
OVERFENDER <SPORT GEAR, GLS, XLS, LTD>
• ADHESIVE
• SPECIAL TOOL
OVERFENDER
• REMOVAL AND INSTALLATION <SPORT GEAR, GLS, XLS, LTD>
GARNISHES
• ADHESIVE
• SPECIAL TOOL
GARNISHES
• REMOVAL AND INSTALLATION <20V, R, GLX, LS>
• REMOVAL AND INSTALLATION <SPORT GEAR, GLS, XLS, LTD>
• REMOVAL AND INSTALLATION
MOULDINGS
• SPECIAL TOOL
MOULDINGS
• REMOVAL AND INSTALLATION
DOOR SASH TAPE
• SPECIAL TOOL
DOOR SASH TAPE
• REMOVAL AND INSTALLATION
TAILGATE SPOILER
• SPECIAL TOOL
TAILGATE SPOILER
• REMOVAL AND INSTALLATION
ROOF RAIL
• REMOVAL AND INSTALLATION <2000>
• REMOVAL AND INSTALLATION <2400>
UNDER COVER
• REMOVAL AND INSTALLATION <2000-SOHC>
• REMOVAL AND INSTALLATION <2000-DOHC>
• REMOVAL AND INSTALLATION <2400>
WINDSHIELD WIPER AND WASHER
• SERVICE SPECIFICATION
• TROUBLESHOOTING
WINDSHIELD WIPER
• REMOVAL AND INSTALLATION
• INSPECTION
WINDSHIELD WASHER
• REMOVAL AND INSTALLATION <2000>
• REMOVAL AND INSTALLATION <2400>
• INSPECTION
REAR WIPER AND WASHER
• SERVICE SPECIFICATION
• TROUBLESHOOTING
ON-VEHICLE SERVICE
• CHECK OF REAR WIPER OPERATION WHEN SELECTOR LEVER IS AT THE "R" POSITION
REAR WIPER AND WASHER
• REMOVAL AND INSTALLATION
• INSPECTION
HEADLAMP WASHER <Except vehicles for Hong Kong>
• TROUBLESHOOTING
HEADLAMP WASHER
• REMOVAL AND INSTALLATION
• INSPECTION
MARK
• REMOVAL AND INSTALLATION <2000>
• REMOVAL AND INSTALLATION <2400>
OUTSIDE MIRROR
DOOR MIRROR
• REMOVAL AND INSTALLATION
• INSPECTION <Except vehicles for Hong Kong>
• INSPECTION <Vehicles for Hong Kong>
SIDE UNDER MIRROR <SPORT GEAR>
• REMOVAL AND INSTALLATION
52
52A INTERIOR
• SPECIAL TOOL
INSTRUMENT PANEL ASSEMBLY
• REMOVAL AND INSTALLATION <L.H. DRIVE VEHICLES>
• DISASSEMBLY AND REASSEMBLY
• REMOVAL AND INSTALLATION <R.H. DRIVE VEHICLES>
• DISASSEMBLY AND REASSEMBLY
FLOOR CONSOLE ASSEMBLY
• REMOVAL AND INSTALLATION
• DISASSEMBLY AND REASSEMBLY
TRIMS
• REMOVAL AND INSTALLATION
DOOR TRIM
• REMOVAL AND INSTALLATION
• DISASSEMBLY AND REASSEMBLY
TAILGATE TRIM
• TAILGATE TRIM
HEADLINING
• REMOVAL AND INSTALLATION
• INSIDE REAR VIEW MIRROR
FRONT SEAT ASSEMBLY
• REMOVAL AND INSTALLATION
• INSPECTION
• DISASSEMBLY AND REASSEMBLY
REAR SEAT ASSEMBLY
• REMOVAL AND INSTALLATION
• DISASSEMBLY AND REASSEMBLY
FRONT SEAT BELT
• REMOVAL AND INSTALLATION
• INSPECTION
REAR SEAT BELT
• REMOVAL AND INSTALLATION
52B SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
• GENERAL INFORMATION
• SERVICE PRECAUTIONS
• SPECIAL TOOLS
• TEST EQUIPMENTS
TROUBLESHOOTING
• DIAGNOSIS TROUBLESHOOTING FLOW
• DIAGNOSIS FUNCTION
• SRS WARNING LAMP CHECK
• CHECK CHART FOR DIAGNOSIS CODES
DIAGNOSTIC TROUBLE CODE PROCEDURES
• Code No.1A : Front impact sensor LH system (Short circuit in the sensor)
Code No.1B : Front impact sencor LH system (Open circuit in the sensor)
Code No.1C : Front impact sensor LH system (Shoru circuit in the power supply)
Code No.1D : Front impact sensor LH system (Short circuit in the earth)
Code No.2A : Front impact sensor RH system (Short circuit in the sensor)
Code No.2B : Front impact sencor RH system (Open circuit in the sensor)
Code No.2C : Front impact sensor RH system (Shoru circuit in the power supply)
Code No.2D : Front impact sensor RH system (Short circuit in the earth)

• Code No.11: Front impact sensor system circuit short
Code No.12: Front impact sensor system either circuit open or no power supply
Code No.13: Front impact sensor system detects either both are open or no power supply

• Code 14: Analog G-Sensor System in the SRS-ECU
Code 15: Safing G-Sensor Short Circuit
Code 16: Safing G-Sensor Open Circuit
Code 17: Safing G-Sensor for Side Air Bag Faults
Code 31: SRS-ECU Capacitor Circuit Voltage too High
Code 32: SRS-ECU Capacitor Circuit Voltage too Low
Code 45: SRS-ECU Non-Volatile Memory (EEPROM) and A/D Converter System
Code 51: Driver's Air Bag Module (Squib Ignition Drive Circuit) System Detected Short Circuit
Code 52: Driver's Air Bag Module (Squib Ignition Drive Circuit) System Detected Open Circuit
Code 54: Passenger’s (Front) Air Bag Module (Squib Ignition Drive Circuit) System Detected Short Circuit
Code 55: Passenger’s (Front) Air Bag Module (Squib Ignition Drive Circuit) System Detected Open Circuit
Code 56: Driver’s Seat Belt Pre-tensioner (Squib Ignition Drive Circuit) System Detected Short Circuit
Code 57: Driver’s Seat Belt Pre-tensioner (Squib Ignition Drive Circuit) System Detected Open Circuit
Code 58: Passenger’s Seat Belt Pre-tensioner (Squib Ignition Drive Circuit) System Detected Short Circuit
Code 59: Passenger’s Seat Belt Pre-tensioner (Squib Ignition Drive Circuit) System Detected Open Circuit
Code 73: Side Air bag Module (RH) (Squib) System Detected Short Circuit
Code 74: Side Air bag Module (RH) (Squib) System Detected Open Circuit
Code 83: Side Air bag Module (LH) (Squib) System Fault 3 for Ignition Drive Circuit
Code 84: Side Air bag Module (LH) (Squib) System Fault 4 for Ignition Drive Circuit

• Diagnosis code 21: Driver’s Air Bag Module (Squib) System Fault 1 (Short Circuit between Terminals of the Squib Circuit)
• Diagnosis code 22: Driver's Air Bag Module (Squib) System Fault 2 (Open in the Squib Circuit)
• Diagnosis code 24: Passenger’s (Front) Air Bag Module (Squib) System Fault 1 (Short Circuit between Terminals of the Squib Circuit)
•  Diagnosis code 25: Passenger’s (Front) Air Bag Module (Squib) System Fault 2 (Open in the Squib Circuit)
• Diagnosis code 26: Driver’s Seat Belt Pre-Tensioner (Squib) System Fault 1 (Short Circuit between Terminals of the Squib Circuit)
• Diagnosis code 27: Driver’s Seat Belt Pre-Tensioner (Squib) System Fault 2 (Open in the Squib Circuit)
• Diagnosis code 28: Passenger’s (Front) Seat Belt Pre-Tensioner (Squib) System Fault 1 (Short Circuit between Terminals of the Squib Circuit)
• Diagnosis code 29: Passenger’s (Front) Seat Belt Pre-Tensioner (Squib) System Fault 2 (Open in the Squib Circuit)
• Diagnosis code 34: Connector Lock System Detects Connector Unlocked
• Diagnosis code 35: SRS-ECU Air Bag Condition Monitor Detects Deployed Air Bag
• Code No.39 Airbags Deployed Simultaneously
• Diagnosis code 41: IG1 Power Supply Circuit System (Fuse No.2 Circuit)
• Diagnosis code 42: IG1 Power Supply Circuit System (Fuse No.3 Circuit)
• Diagnosis code 43: SRS Warning Lamp Drive Circuit System Fault 1 (Lamp does not Illuminate).
• Diagnosis code 43: SRS Warning Lamp Drive Circuit System Fault 1 (Lamp does not Switch Off).
• Diagnosis code 44: SRS Warning Lamp Drive Circuit System Fault 2
• Diagnosis code 46: Improper installation of SRS-ECU
• Diagnosis code 61: Driver's Air Bag Module (Squib) System Fault for Power Supply Circuit (Short-Circuited to Power Supply)
• Diagnosis code 62: Driver’s Air Bag Module (Squib) System Fault for Earth Circuit (Short-Circuited to Earth)
• Diagnosis code 64: Passenger’s (Front) Air Bag Module (Squib) System Fault for Power Supply Circuit (Short-Circuited to Power Supply)
• Diagnosis code 65: Passenger’s (Front) Air Bag Module (Squib) System Fault for Earth Circuit (Short-Circuited to Earth)
• Diagnosis code 66: Driver's Seat Belt Pre-Tensioner (Squib) System Fault for Power Supply Circuit (Short-Circuit to Power Supply)
• Diagnosis code 67: Driver's Seat Belt Pre-Tensioner (Squib) System Fault for Earth Circuit (Short-Circuited to Earth)
• Diagnosis code 68: Passenger's Seat Belt Pre-Tensioner (Squib) System Fault for Power Supply Circuit (Short-Circuited to Power Supply)
• Diagnosis code 69: Passenger's Seat Belt Pre-Tensioner (Squib) System Fault for Earth Circuit (Short-Circuit to Earth)
• Diagnosis code 71: Side Air bag Module (RH) (Squib) System Fault 1 (Short Circuit between Terminals of the Squib Circuit)
• Diagnosis code 72: Side Air bag Module (RH) (Squib) System Fault 2 (Open in the Squib Circuit)
• Diagnosis code 75: Side Air bag Module (RH) (Squib) System Fault Power Supply Circuit (Short-Circuited to Power Supply)
• Diagnosis code 76: Side Air bag Module (RH) (Squib) System Fault Earth Circuit (Short-Circuited to Earth)
• Diagnosis code 79: Side Air bag Module (LH) (Squib) System Fault 5 for Power Supply Circuit diagnosis code 93: Side Air bag Module (LH) (Squib) System Fault 6 for Communication System
• Diagnosis code 81: Side Air bag Module (LH) (Squib) System Fault 1 (Short Circuit between Terminals of the Squib Circuit)
• Diagnosis code 82: Side Air bag Module (LH) (Squib) System Fault 2 (Open in the Squib Circuit)
• Diagnosis code 85: Side Air bag Module (LH) (Squib) System Fault Power Supply Circuit (Short-Circuited to Power Supply)
• Diagnosis code 86: Side Air bag Module (LH) (Squib) System Fault Earth Circuit (Short-Circuited to Earth)
• Diagnosis code 89: Side Air bag Module (RH) (Squib) System Fault 5 for Power Supply Circuit diagnosis code 96: Side Air bag Module (RH) (Squib) System Fault 6 for Communication System
• Diagnosis code 91: Side Impact Sensor (LH) Power Supply Circuit System
• Diagnosis code 92: Side Impact Sensor (LH) System for Fault 1 diagnosis code 95: Side Impact Sensor (RH) System for Fault 1
• Diagnosis code 94: Side Impact Sensor (RH) Power Supply Circuit System
• CHECK CHART FOR TROUBLE SYMPTOMS
SYMPTOM PROCEDURES
• INSPECTION PROCEDURE 1: Communication with MUT-II/III is not possible. (Communication is not possible with SRS).
• SRS MAINTENANCE
• POST-COLLISION DIAGNOSIS
• INDIVIDUAL COMPONENT SERVICE
• WARNING/CAUTION LABELS
FRONT IMPACT SENSORS
• REMOVAL AND INSTALLATION
• INSPECTION
SRS CONTROL UNIT (SRS-ECU)
• REMOVAL AND INSTALLATION
• INSPECTION
AIR BAG MODULE(S) AND CLOCK SPRING
• AIR BAR MODULE(S) AND CLOCK SPRING
• INSPECTION
SIDE IMPACT SENSOR
• REMOVAL AND INSTALLATION
• INSPECTION
SEAT BELTS WITH PRE-TENSIONER
• REMOVAL AND INSTALLATION
• INSPECTION
• AIR BAG MODULE AND SEAT BELT PRE-TENSIONER DISPOSAL PROCEDURES
54
54A CHASSIS ELECTRICAL
BATTERY
• SERVICE SPECIFICATIONS
ON-VEHICLE SERVICE
• FLUID LEVEL AND SPECIFIC GRAVITY CHECK
• CHARGING
• BATTERY TEST
IGNITION SWITCH
• SPECIAL TOOLS
• INTRODUCTION
TROUBLESHOOTING
• IGNITION KEY REMINDER BUZZER AND DOOR LOCK PREVENTION FUNCTION DIAGNOSIS
IMMOBILIZER SYSTEM DIAGNOSIS
• DIAGNOSIS CODE CHART
DIAGNOSTIC TROUBLE CODE PROCEDURES
• Diagnosis code 11: Transponder Communication System or Radio Interference of Encrypted Code
• DTC12: Encrypted Codes are Not identical or not Registered
• SYMPTOM CHART
SYMPTOM PROCEDURES
• INSPECTION PROCEDURE 1: Communication with MUT-II/III is Impossible.
• INSPECTION PROCEDURE 2: The Ignition Key cannot be Registered.
• INSPECTION PROCEDURE 3: Engine does not Start (Cranking but no Initial Combustion).
• DATA LIST REFERENCE TABLE
• CHECK AT IMMOBILIZER-ECU
ON-VEHICLE SERVICE
• HOW TO REGISTER ENCRYPTED CODE
IGNITION SWITCH
• REMOVAL AND INSTALLATION
• INSPECTION
COMBINATION METER ASSEMBLY AND VEHICLE SPEED SENSOR
• SERVICE SPECIFICATIONS
• SPECIAL TOOLS
TROUBLESHOOTING
• SYMPTOM CHART
SYMPTOM PROCEDURES
• INSPECTION PROCEDURE 1: Speedometer does not work (the other meters work). <L.H. drive vehicles>
• INSPECTION PROCEDURE 2: Speedometer does not work (the other meters work). <R.H. drive vehicles for Hong Kong spec.>
• INSPECTION PROCEDURE 3: Speedometer does not work (the other meters work). <R.H. drive vehicles (Except for Hong Kong spec.)>
• INSPECTION PROCEDURE 4: Tachometer does not work (the other meters work). <L.H. drive vehicles>
• INSPECTION PROCEDURE 5: Tachometer does not work (the other meters work). <R.H. drive vehicles for Hong Kong spec.>
• INSPECTION PROCEDURE 6: Tachometer does not work (the other meters work). <R.H drive vehicles (Except for Hong Kong spec.)>
• INSPECTION PROCEDURE 7: Fuel gauge does not work (the other meters work). <L.H. drive vehicles>
• INSPECTION PROCEDURE 8: Fuel gauge does not work (the other meters work). <R.H. drive vehicles for Hong Kong spec.>
• INSPECTION PROCEDURE 9: Fuel gauge does not work (the other meters work). <R.H. drive vehicles (Except for Hong Kong spec.)>
• INSPECTION PROCEDURE 10: Engine Coolant Temperature Gauge does not Work. (the other meters work).
• INSPECTION PROCEDURE 11: Combination meter does not work (the instruments do not work). <L.H. drive vehicles>
• INSPECTION PROCEDURE 12: Combination meter does not work (the instruments do not work). <R.H. drive vehicles for Hong Kong spec.>
• INSPECTION PROCEDURE 13: Combination meter does not work (the instruments do not work). <R.H. drive vehicles (Except for Hong Kong spec.)>
ON-VEHICLE SERVICE
• SPEEDOMETER CHECK
• TACHOMETER CHECK
• FUEL GAUGE UNIT CHECK <2WD>
• FUEL GAUGE UNIT CHECK <4WD>
• ENGINE COOLANT TEMPERATURE GAUGE UNIT CHECK
COMBINATION METER ASSEMBLY
• REMOVAL AND INSTALLATION
• DISASSEMBLY AND REASSEMBLY
HEADLAMP
• SERVICE SPECIFICATIONS
TROUBLESHOOTING
• TROUBLESHOOTING <Vehicles with headlamp auto cut function>
• TROUBLESHOOTING <Vehicles with discharge headlamp>
ON-VEHICLE SERVICE
• HEADLAMP AIMING
• LUMINOUS INTENSITY MEASUREMENT
• BULB REPLACEMENT
HEADLAMP
• REMOVAL AND INSTALLATION <2000>
• REMOVAL AND INSTALLATION <2400>
HEADLAMP LEVELING SWITCH
• REMOVAL AND INSTALLATION
• INSPECTION
FOG LAMP
• SERVICE SPECIFICATIONS
• SPECIAL TOOL
• TROUBLESHOOTING
ON-VEHICLE SERVICE
• FOG LAMP AIMING
FOG LAMP
• REMOVAL AND INSTALLATION <2000>
• REMOVAL AND INSTALLATION <2400>
FOG LAMP SWITCH
• REMOVAL AND INSTALLATION
• INSPECTION
REAR FOG LAMP <2400 for Hong Kong spec. and Argentina>
• SPECIAL TOOL
• REAR FOG LAMP TROUBLESHOOTING
REAR FOG LAMP
• REMOVAL AND INSTALLATION
• INSPECTION
TURN-SIGNAL LAMP <2000>
• REMOVAL AND INSTALLATION
SIDE TURN-SIGNAL LAMP
• SPECIAL TOOL
SIDE TURN-SIGNAL LAMP
• REMOVAL AND INSTALLATION
ROOM LAMP
• TROUBLESHOOTING
REAR COMBINATION LAMP
• SPECIAL TOOL
• REAR COMBINATION LAMP DIAGNOSIS
REAR COMBINATION LAMP
• REMOVAL AND INSTALLATION
HIGH-MOUNTED STOP LAMP
• REMOVAL AND INSTALLATION
LICENCE PLATE LAMP
• REMOVAL AND INSTALLATION
HAZARD WARNING LAMP SWITCH
• SPECIAL TOOL
• TROUBLESHOOTING
HAZARD WARNING LAMP SWITCH
• REMOVAL AND INSTALLATION
• INSPECTION
COLUMN SWITCH
• SPECIAL TOOL
COLUMN SWITCH
• REMOVAL AND INSTALLATION
• INSPECTION
HORN
• HORN TROUBLESHOOTING <vehicles with theft alarm system>
HORN
• REMOVAL AND INSTALLATION
• INSPECTION
CLOCK
• SPECIAL TOOL
CLOCK
• REMOVAL AND INSTALLATION
CIGARETTE LIGHTER
• INSPECTION
ACCESSORY SOCKET
• SPECIAL TOOL
ACCESSORY SOCKET
• REMOVAL AND INSTALLATION
• INSPECTION
RHEOSTAT
• REMOVAL AND INSTALLATION
•  INSPECTION
RADIO WITH TAPE PLAYER AND CD PLAYER
• SPECIAL TOOLS
TROUBLESHOOTING
• AUDIO SYSYTEM TROUBLESHOOTING
• TROUBLE SYMPTOM CHART
SYMPTOM PROCEDURES
• INSPECTION PROCEDURE 1: Power of radio and tape or CD player does not turn ON when the ignition switch is in the "ACC" position or "ON" position.
• INSPECTION PROCEDURE 2: No Sound from One Speaker. <L.H.drive vehicles for Argentina and R.H.drive vehicles>
• INSPECTION PROCEDURE 3: No Sound from One Speaker. <L.H.drive vehicles (Except for Argentina)>
• INSPECTION PROCEDURE 4: Noise Appears at Certain Places when Traveling (AM).
• INSPECTION PROCEDURE 5: Noise is Present while Moving (FM).
• INSPECTION PROCEDURE 6: Mixed with Noise, Only at Night (AM).
• INSPECTION PROCEDURE 7: Broadcasts can be Heard but Both AM and FM have a lot of Noise.
• INSPECTION PROCEDURE 8: There is More Noise on Either AM or FM.
• INSPECTION PROCEDURE 9: There is Noise when Starting the Engine.
• INSPECTION PROCEDURE 10: Some Noise Appears When There is Vibration or Shocks During Traveling.
• INSPECTION PROCEDURE 11: Noise Sometimes Appears on FM during Traveling.
• INSPECTION PROCEDURE 12: Ever-Present Noise.
• INSPECTION PROCEDURE 13: There is Noise but No Reception for Both AM and FM or No Sound from AM, or No Sound from FM.
• INSPECTION PROCEDURE 14: Poor Reception.
• INSPECTION PROCEDURE 15: Distortion on AM or on Both AM and FM.
• INSPECTION PROCEDURE 16: Distortion on FM Only.
• INSPECTION PROCEDURE 17: Using the Auto Select Function, Too Few Automatic Stations are Selected.
• INSPECTION PROCEDURE 18: Preset Stations are Erased.
• INSPECTION PROCEDURE 19: Cassette Tape can Not be Inserted.
• INSPECTION PROCEDURE 20: Sound Quality is Poor, or Sound is Weak.
• INSPECTION PROCEDURE 21: Cassette Tape can Not be Ejected.
• INSPECTION PROCEDURE 22: Uneven Revolution. Tape Speed is Fast or Slow.
• INSPECTION PROCEDURE 23: Automatic Search does Not Work.
• INSPECTION PROCEDURE 24: Malfunction of the Auto Reverse.
• INSPECTION PROCEDURE 25: Tape gets Caught in Mechanism.
• INSPECTION PROCEDURE 26: CD cannot be Inserted.
• INSPECTION PROCEDURE 27: No Sound (CD only).
• INSPECTION PROCEDURE 28: CD Sound Skips.
• INSPECTION PROCEDURE 29: Sound Quality is Poor.
• INSPECTION PROCEDURE 30: CD cannot be Ejected.
ON-VEHICLE SERVICE
• PROCEDURE FOR INPUT OF SECURITY CODE FOR ANTI-THEFT SYSTEM <Vehicles for Australia and New zealand>
• SPEAKER TEST
RADIO WITH TAPE PLAYER AND CD PLAYER
• REMOVAL AND INSTALLATION
SPEAKER
• REMOVAL AND INSTALLATION
ANTENNA
• REMOVAL AND INSTALLATION <Except for Hong Kong spec.>
• REMOVAL AND INSTALLATION <Vehicles for Hong Kong spec.>
REAR WINDOW DEFOGGER
• GENERAL INFORMATION
TROUBLESHOOTING
• REAR WINDOW DEFOGGER TROUBLESHOOTING
ON-VEHICLE SERVICE
• PRINTED HEATER LINES CHECK
REAR WINDOW DEFOGGER SWITCH
• REMOVAL AND INSTALLATION
• INSPECTION
THEFT ALARM <Vehicles for Hong Kong spec.>
• THEFT ALARM SYSTEM TROUBLESHOOTING
THEFT ALARM
• REMOVAL AND INSTALLATION
SPEED ALARM <Vehicles for GCC>
• SPECIAL TOOLS
TROUBLESHOOTING
• SPEED ALARM SYSTEM TROUBLESHOOTING
• TROUBLE SYMPTOM CHART
SYMPTOM PROCEDURES
• INSPECTION PROCEDURE 1: The speedometer does not sound when the vehicle speed is 125 km/h or more.
• CHECK AT SPEED ALARM-ECU
SPEED ALARM
• REMOVAL AND INSTALLATION
54B SMART WIRING SYSTEM (SWS) NOT USING SWS MONITOR <Hong Kong spec.>
• GENERAL INFORMATION
• SPECIAL TOOLS
TROUBLESHOOTING
• PRIOR TO TROUBLESHOOTING
• STANDARD FLOW OF DIAGNOSTIC TROUBLESHOOTING
• DIAGNOSTIC FUNCTION
• DIAGNOSIS CODE CHART
DIAGNOSTIC TROUBLE CODE PROCEDURES
• Diagnosis code 11: Trouble related to the ETACS-ECU
• Diagnosis code 12: Trouble related to the column switch or improper communication with the ETACS-ECU
• Diagnosis code 13: Trouble related to the front-ECU or improper communication with the ETACS-ECU
• Diagnosis code 21: Short circuit in SWS communication line
• Diagnosis code 31: Open circuit in the signal line between the SRS-ECU and the ETACS-ECU (impact detection signal)
Diagnosis code 32: Short circuit in the signal line between the SRS-ECU and the ETACS-ECU (impact detection signal)

• TROUBLE SYMPTOM CHART
• CHECK TROUBLE BY USING THE INPUT SIGNAL CHECK.
• OPERATION AND FUNCTION QUICK-REFERENCE TABLE FOR INPUT SIGNAL INSPECTION PROCEDURES
SYMPTOM PROCEDURES
• INSPECTION PROCEDURE A-1: Communication with the MUT-II/III is not possible.
• INSPECTION PROCEDURE A-2: When the ignition switch is at the LOCK (OFF) position, the functions do not work normally. Check the battery power supply circuit to the ETACS-ECU.
TONE ALARM
• INSPECTION PROCEDURE B-1: Ignition key reminder buzzer function does not work.
• INSPECTION PROCEDURE B-2: Lamp reminder buzzer function does not work normally.
• INSPECTION PROCEDURE B-3: R (reverse) position warning function does not work.
• INSPECTION PROCEDURE B-4: Door-ajar warning function does not work.
• INSPECTION PROCEDURE B-5: Turn-signal lamp operation sound function does not work normally.
• INSPECTION PROCEDURE B-5: Downshift inhibitor buzzer does not work normally. <2000-5A/T>
CENTRAL DOOR LOCKING SYSTEM
• INSPECTION PROCEDURE C-1: Central door locking system does not work.
• INSPECTION PROCEDURE C-2: A door or a tailgate can not be locked or unlocked by the central door locking system.
• INSPECTION PROCEDURE C-3: The ignition key reminder buzzer function does not work normally.
• INSPECTION PROCEDURE C-4: The impact detection door unlock function does not function.
POWER WINDOWS
• INSPECTION PROCEDURE D-1: Power windows do not work at all.
• INSPECTION PROCEDURE D-2: Driver's power window does not work by means of the power window main switch.
• INSPECTION PROCEDURE D-3: Relevant power window(s) do not work by means of the front and rear passenger's power window sub switches.
• INSPECTION PROCEDURE D-4: Front and/or rear passenger's power window(s) do not work by means of the power window main switch.
• INSPECTION PROCEDURE D-5: The power window timer function does not work normally.
• INSPECTION PROCEDURE D-6: The window glass lowers automatically while it is rising.
• INSPECTION PROCEDURE D-7: Power window anti-trap function does not work normally.
KEYLESS ENTRY SYSTEM
• INSPECTION PROCEDURE E-1: Keyless entry system does not work.
• INSPECTION PROCEDURE E-2: Keyless entry hazard warning lamp answerback function or the room lamp answerback function does not work normally.
• INSPECTION PROCEDURE E-3: Encrypted code can not be registered.
• INSPECTION PROCEDURE E-4: Multimode keyless entry system function does not work at all.
• INSPECTION PROCEDURE E-5: The power windows do not work normally by means of the multimode keyless entry function.
• INSPECTION PROCEDURE E-6: The sunroof does not close normally by means of the multimode keyless entry function.
• INSPECTION PROCEDURE E-7: The timer lock function does not work after the doors have been unlocked by the keyless entry system.
SUNROOF
• INSPECTION PROCEDURE F-1: The sunroof does not work at all.
• INSPECTION PROCEDURE F-2: Any of the sunroof switch positions is defective.
• INSPECTION PROCEDURE F-3: Sunroof timer function does not work normally.
• INSPECTION PROCEDURE F-4: Sunroof anti-trap function does not work normally.
WINDSHIELD WIPER AND WASHER
• INSPECTION PROCEDURE G-1: The windshield wipers does not work at all.
• INSPECTION PROCEDURE G-2: The windshield wipers does not work when the wiper switch is at "INT", "WASHER" or "MIST" position. However, the wipers work at low speed when the switch is at "LO" and "HI" position.
• INSPECTION PROCEDURE G-3: The windshield wipers do not stop at the specified park position
• INSPECTION PROCEDURE G-4: The windshield wipers do not work normally.
• INSPECTION PROCEDURE G-5: The intermittent wiper interval can not be adjusted by operating the windshield intermittent wiper volume control.
• INSPECTION PROCEDURE G-6: The intermittent wiper interval is not changed according to the vehicle speed.
• INSPECTION PROCEDURE G-7: The windshield washer does not work.
REAR WIPER AND WASHER
• INSPECTION PROCEDURE H-1: The rear wiper does not work at all.
• INSPECTION PROCEDURE H-2: The rear wiper does not stop at the specified park position.
• INSPECTION PROCEDURE H-3: When the selector lever is moved to "R" position during the rear wiper operation, the rear wiper does not operate at the continuous mode.
• INSPECTION PROCEDURE H-4: The rear washer does not work.
ELECTRIC RETRACTABLE REMOTE CONTROLLED DOOR MIRROR
• INSPECTION PROCEDURE I-1: Electric retractable remote controlled door mirror does not work at all.
• INSPECTION PROCEDURE I-2: Left or right side electric retractable remote controlled door mirror does not work at all.
• INSPECTION PROCEDURE I-3: Electric retractable remote controlled door mirror timer function does not at all.
• INSPECTION PROCEDURE I-4: Vehicle speed-dependent unfolding function does not work normally.
• INSPECTION PROCEDURE I-5: Ignition-linked fold/unfold function does not work normally.
• INSPECTION PROCEDURE I-6: Keyless entry system-linked fold/unfold function does not work normally.
IGNITION KEY CYLINDER ILLUMINATION LAMP
• INSPECTION PROCEDURE J-1: The ignition key cylinder illumination lamp does not illuminate/extinguish normally.
HEADLAMP AND TAIL LAMP
• INSPECTION PROCEDURE K-1: The tail lamps do not illuminate normally.
• INSPECTION PROCEDURE K-2: The low-beam headlamps do not illuminate normally.
• INSPECTION PROCEDURE K-3: The high-beam headlamps do not illuminate normally.
• INSPECTION PROCEDURE K-4: The high-beam and low-beam headlamps do not illuminate when the passing switch is operated.
• INSPECTION PROCEDURE K-5: The headlamp automatic shutdown function does not work normally.
• Inspection Procedure K-6: The auto lamp function does not work normally.
• Inspection Procedure K-7: The wiper-linked auto lamp function does not work normally.
• INSPECTION PROCEDURE K-8: Any of tail lamps, position lamps or licence plate lamp does not illuminate. <2000>
• INSPECTION PROCEDURE K-9: Any of tail lamps, position lamps or licence plate lamp does not illuminate. <2400>
•  INSPECTION PROCEDURE K-10: Either of the headlamps or high-beam indicator lamps does not illuminate <Vehicles without discharge headlamp>.
•  INSPECTION PROCEDURE K-11: Either of the headlamps or high-beam indicator lamps does not illuminate <Vehicles with discharge headlamp>.
FLASHER TIMER
• INSPECTION PROCEDURE L-1: The turn-signal lamps do not illuminate.
• INSPECTION PROCEDURE L-2: The hazard warning lamps do not illuminate.
• INSPECTION PROCEDURE L-3: Any of the turn-signal lamps does not illuminate. <2000>
• INSPECTION PROCEDURE L-4: Any of the turn-signal lamps does not illuminate. <2400>
FOG LAMP
• INSPECTION PROCEDURE M-1: The front fog lamps do not illuminate normally.
• INSPECTION PROCEDURE M-2: The rear fog lamps do not illuminate normally.
• INSPECTION PROCEDURE M-3: One of the fog lamps does not illuminate.
• INSPECTION PROCEDURE M-4: Any of the rear fog lamps does not illuminate.
ROOM LAMP
• INSPECTION PROCEDURE N-1: The front and rear room lamp does not illuminate or extinguish normally.
• INSPECTION PROCEDURE N-2: Interior lamp automatic shutoff function does not work normally.
• INSPECTION PROCEDURE N-3: The door-ajar warning lamp does not illuminate/extinguish normally.
SECURITY-ALARM SYSTEM
• INSPECTION PROCEDURE O-1: The security alarm is not armed (the security alarm indicator lamp does not illuminate).
• INSPECTION PROCEDURE O-2: The interior alarm does not work normally while the security alarm is triggered.
• INSPECTION PROCEDURE O-3: The hazard warning lamps do not flash while the security alarm is triggered.
• INSPECTION PROCEDURE O-4: The horns do not sound while the security alarm is triggered.
INPUT SIGNAL PROCEDURES
• INSPECTION PROCEDURE P-1: The ignition switch (ACC) signal is not received.
• INSPECTION PROCEDURE P-2: The ignition switch (IG1) signal is not received.
• INSPECTION PROCEDURE P-3: The inhibitor switch (reverse position) signal is not received.
• INSPECTION PROCEDURE P-4: The driver's door switch signal is not received.
• INSPECTION PROCEDURE P-5: The column switch (lighting and turn-signal lamp switch) signal is not received.
• INSPECTION PROCEDURE P-6: The column switch (windshield wiper washer and rear wiper washer switch) signal is not received.
• INSPECTION PROCEDURE P-7: The windshield intermittent wiper volume signal is not received.
• INSPECTION PROCEDURE P-8: When the power window main switch is operated, the switch signals are not received.
• INSPECTION PROCEDURE P-9: When the sunroof switch is operated, the switch signals are not received.
• INSPECTION PROCEDURE P-10: The key reminder switch signal is not received.
• Inspection procedure P-11: Signal is not received from the electric remote controlled mirror switch (folding/unfolding switch).
• INSPECTION PROCEDURE P-12: The hazard warning lamp switch signal is not received.
• INSPECTION PROCEDURE P-13: All the door switch signals are not received.
• INSPECTION PROCEDURE P-14: The driver's door lock actuator switch signal is not received.
• INSPECTION PROCEDURE P-15: The vehicle speed signal is not received.
• INSPECTION PROCEDURE P-16: Each switch signal of the keyless entry transmitter is not received.
• INSPECTION PROCEDURE P-17: Interior lamp loaded signal is not detected.
• INSPECTION PROCEDURE P-18: The front fog lamp switch signal is not received.
• INSPECTION PROCEDURE P-19: The rear fog lamp switch signal is not received.
• Inspection procedure P-20: The hood switch signal is not received.
• Inspection Procedure P-21: No photo sensor signal is received.
• CHECK AT ECU TERMINAL
ON-VEHICLE SERVICE
• ADJUSTMENT FUNCTION
54C SMART WIRING SYSTEM (SWS) USING SWS MONITOR <Hong Kong spec.>
• GENERAL INFORMATION
• SPECIAL TOOLS
TROUBLESHOOTING
• PRIOR TO TROUBLESHOOTING
• STANDARD FLOW OF DIAGNOSTIC TROUBLESHOOTING
• HOW TO CONNECT THE SWS MONITOR
• ECU CHECK
• SERVICE DATA CHECK
• PULSE CHECK PROCEDURE
• MUT-II/III FLIGHT RECORDER FUNCTION
• TROUBLE SYMPTOM CHART
• CHECK TROUBLE BY USING THE INPUT SIGNAL CHECK.
• OPERATION AND FUNCTION QUICK-REFERENCE TABLE FOR INPUT SIGNAL INSPECTION PROCEDURES
SYMPTOM PROCEDURES
• INSPECTION PROCEDURE A-1: Communication with the SWS monitor is not possible.
• INSPECTION PROCEDURE A-2: Communication with the column switch (column-ECU) is not possible.
• INSPECTION PROCEDURE A-3: Communication with the ETACS-ECU is not possible.
• INSPECTION PROCEDURE A-4: Communication with the front-ECU is not possible.
• INSPECTION PROCEDURE A-5: Communication with the power window main switch (power window module) is not possible.
• INSPECTION PROCEDURE A-6: Communication with the sunroof motor assembly (sunroof-ECU) is not possible.
TONE ALARM
• INSPECTION PROCEDURE B-1: Ignition key reminder buzzer function does not work.
• INSPECTION PROCEDURE B-2: Lamp reminder buzzer function does not work normally.
• INSPECTION PROCEDURE B-3: R (reverse) position warning function does not work.
• INSPECTION PROCEDURE B-4: Door-ajar warning function does not work.
• INSPECTION PROCEDURE B-5: Turn-signal lamp operation sound function does not work normally.
• INSPECTION PROCEDURE B-6: Downshift inhibitor buzzer does not work normally. <2000-5A/T>
CENTRAL DOOR LOCKING SYSTEM
• INSPECTION PROCEDURE C-1: Central Door Locking System does not Work.
• INSPECTION PROCEDURE C-2: A Door or a Tailgate can not be Locked or Unlocked by the Central Door Locking System.
• INSPECTION PROCEDURE C-3: The Ignition Key Reminder Function does not Work Normally.
• INSPECTION PROCEDURE C-4: The Impact Detection Door Unlock Function does not Function.
POWER WINDOWS
• INSPECTION PROCEDURE D-1: Power windows do not work at all.
• INSPECTION PROCEDURE D-2: Driver's power window does not work by means of the power window main switch.
• INSPECTION PROCEDURE D-3: Relevant power window(s) do not work by means of the front and rear passenger's power window sub switches.
• INSPECTION PROCEDURE D-4: Front and/or rear passenger's power window(s) do not work by means of the power window main switch.
• INSPECTION PROCEDURE D-5: The power window timer function does not work normally.
• INSPECTION PROCEDURE D-6: The window glass lowers automatically while it is rising.
• INSPECTION PROCEDURE D-7: Power window anti-trap function does not work normally.
KEYLESS ENTRY SYSTEM
• INSPECTION PROCEDURE E-1: Keyless entry system does not work.
• INSPECTION PROCEDURE E-2: Keyless entry hazard warning lamp answerback function or the room lamp answerback function does not work normally.
• INSPECTION PROCEDURE E-3: Encrypted Code can not be Registered.
• INSPECTION PROCEDURE E-4: Multimode Keyless entry system function does not work at all.
• INSPECTION PROCEDURE E-5: The power windows do not work normally by means of the multimode keyless entry function.
• INSPECTION PROCEDURE E-6: The sunroof does not close normally by means of the multimode keyless entry function.
• INSPECTION PROCEDURE E-7: The timer lock function does not work after the doors have been unlocked by the keyless entry system.
SUNROOF
• INSPECTION PROCEDURE F-1: The sunroof does not work at all.
• INSPECTION PROCEDURE F-2: Any of the sunroof switch positions is defective.
• StepINSPECTION PROCEDURE F-3: Sunroof timer function does not work normally.
• INSPECTION PROCEDURE F-4: Sunroof anti-trap function does not work normally.
WINDSHIELD WIPER AND WASHER
• INSPECTION PROCEDURE G-1: The windshield wipers does not work at all.
• INSPECTION PROCEDURE G-2: The windshield wipers do not work when the wiper switch is at "INT", "WASHER" or "MIST" position. However, the wipers work at low speed when the switch is at "LO" and "HI" position.
• INSPECTION PROCEDURE G-3: The windshield wipers do not stop at the specified park position
• INSPECTION PROCEDURE G-4: The windshield wipers do not work normally.
• INSPECTION PROCEDURE G-5: The intermittent wiper interval can not be adjusted by operating the windshield intermittent wiper volume control.
• INSPECTION PROCEDURE G-6: The intermittent wiper interval is not changed according to the vehicle speed.
• INSPECTION PROCEDURE G-7: The windshield washer does not work.
REAR WIPER AND WASHER
• INSPECTION PROCEDURE H-1: The rear wiper does not work at all.
• INSPECTION PROCEDURE H-2: The rear wiper does not stop at the specified park position.
• INSPECTION PROCEDURE H-3: When the selector lever is moved to "R" position during the rear wiper operation, the rear wiper does not operate at the continuous mode.
• INSPECTION PROCEDURE H-4: The rear washer does not work.
ELECTRIC RETRACTABLE REMOTE CONTROLLED DOOR MIRROR
• INSPECTION PROCEDURE I-1: Electric retractable remote controlled door mirror does not work at all.
• INSPECTION PROCEDURE I-2: Left or right side electric retractable remote controlled door mirror do not work at all.
• INSPECTION PROCEDURE I-3: Electric retractable remote controlled door mirror timer function does not work.
• INSPECTION PROCEDURE I-4: Vehicle speed-dependent unfolding function does not work normally.
• INSPECTION PROCEDURE I-5: Ignition-linked fold/unfold function does not work normally.
• INSPECTION PROCEDURE I-6: Keyless entry system-linked fold/unfold function does not work normally.
IGNITION KEY CYLINDER ILLUMINATION LAMP
• INSPECTION PROCEDURE J-1: The ignition key cylinder illumination lamp does not illuminate/extinguish normally.
HEADLAMP AND TAIL LAMP
• INSPECTION PROCEDURE K-1: The headlamps do not illuminate when the lighting switch is at "TAIL" or "PASSING" position, but illuminate only at low beam when the switch is at "HEAD" position. However, the headlamps do not illuminate at high beam.
• INSPECTION PROCEDURE K-2: The tail lamps do not illuminate normally.
• INSPECTION PROCEDURE K-3: The low-beam headlamps do not illuminate normally.
• INSPECTION PROCEDURE K-4: The high-beam headlamps do not illuminate normally.
• INSPECTION PROCEDURE K-5: The high-beam and low-beam headlamps do not illuminate when the passing switch is operated.
• INSPECTION PROCEDURE K-6: The headlamp automatic shutdown function does not work normally.
• INSPECTION PROCEDURE K-7: The auto lamp function does not work normally.
• INSPECTION PROCEDURE K-8: The wiper-linked auto lamp function does not work normally.
• INSPECTION PROCEDURE K-9: Any of tail lamps, position lamps or licence plate lamp does not illuminate. <2000>
• INSPECTION PROCEDURE K-10: Any of tail lamps, position lamps or licence plate lamp does not illuminate. <2400>
•  INSPECTION PROCEDURE K-11: Either of the headlamps or high-beam indicator lamps does not illuminate <Vehicles without discharge headlamp>.
•  INSPECTION PROCEDURE K-12: Either of the headlamps or high-beam indicator lamps does not illuminate <Vehicles with discharge headlamp>.
FLASHER TIMER
• INSPECTION PROCEDURE L-1: The turn-signal lamps do not illuminate.
• INSPECTION PROCEDURE L-2: The hazard warning lamps do not illuminate.
• INSPECTION PROCEDURE L-3: Any of the turn-signal lamps does not illuminate. <2000>
• INSPECTION PROCEDURE L-4: Any of the turn-signal lamps does not illuminate. <2400>
FOG LAMP
• INSPECTION PROCEDURE M-1: The front fog lamps do not illuminate normally.
• INSPECTION PROCEDURE M-2: The rear fog lamps do not illuminate normally.
• INSPECTION PROCEDURE M-3: One of the fog lamps does not illuminate.
• INSPECTION PROCEDURE M-4: One of the rear fog lamps does not illuminate.
ROOM LAMP
• INSPECTION PROCEDURE N-1: The front and rear room lamp does not illuminate or extinguish normally.
• INSPECTION PROCEDURE N-2: Interior lamp automatic shutoff function does not work normally.
• INSPECTION PROCEDURE N-3: The door-ajar warning lamp does not illuminate/extinguish normally.
SECURITY-ALARM SYSTEM
• INSPECTION PROCEDURE O-1: The security alarm is not armed.
• INSPECTION PROCEDURE O-2: The interior alarm does not work normally while the security alarm is triggered.
• INSPECTION PROCEDURE O-3: The hazard warning lamps do not flash while the security alarm is triggered.
• INSPECTION PROCEDURE O-4: The horns do not sound while the security alarm is triggered.
INPUT SIGNAL PROCEDURES
• INSPECTION PROCEDURE P-1: The ignition switch (ACC) signal is not received.
• INSPECTION PROCEDURE P-2: The ignition switch (IG1) signal is not received.
• INSPECTION PROCEDURE P-3: The inhibitor switch (reverse position) signal is not received.
• INSPECTION PROCEDURE P-4: The driver's door switch signal is not received.
• INSPECTION PROCEDURE P-5: The column switch (lighting and turn-signal lamp switch) signal is not received.
• INSPECTION PROCEDURE P-6: The column switch (windshield wiper washer and rear wiper washer switch) signal is not received.
• INSPECTION PROCEDURE P-7: The windshield intermittent wiper volume signal is not received.
• INSPECTION PROCEDURE P-8: When the power window main switch is operated, the switch signals are not received.
• INSPECTION PROCEDURE P-9: When the sunroof switch is operated, the switch signals are not received.
• INSPECTION PROCEDURE P-10: The key reminder switch signal is not received.
• Inspection procedure P-11: Signal is not received from the electric remote controlled mirror switch (folding/unfolding switch).
• INSPECTION PROCEDURE P-12: The hazard warning lamp switch signal is not received.
• INSPECTION PROCEDURE P-13: All the door switch signals are not received.
• INSPECTION PROCEDURE P-14: The driver's door lock actuator switch signal is not received.
• INSPECTION PROCEDURE P-15: The vehicle speed signal is not received.
• INSPECTION PROCEDURE P-16: Each switch signal of the keyless entry transmitter is not received.
• INSPECTION PROCEDURE P-17: Interior lamp loaded signal is not detected.
• INSPECTION PROCEDURE P-18: The front fog lamp switch signal is not received.
• INSPECTION PROCEDURE P-19: The rear fog lamp switch signal is not received.
• Inspection procedure P-20: The hood switch signal is not received.
• Inspection procedure P-21: No photo sensor signal is received.
• CHECK AT ECU TERMINAL
ON-VEHICLE SERVICE
• ADJUSTMENT FUNCTION
54D SMART WIRING SYSTEM (SWS) NOT USING SWS MONITOR <Except for Hong Kong spec.>
• GENERAL INFORMATION
• SPECIAL TOOLS
TROUBLESHOOTING
• PRIOR TO TROUBLESHOOTING
• STANDARD FLOW OF DIAGNOSIS TROUBLESHOOTING
• DIAGNOSIS FUNCTION
• DIAGNOSIS CODE CHART
DIAGNOSTIC TROUBLE CODE PROCEDURES
• Diagnosis code 11: Trouble related to the ETACS-ECU
• Diagnosis code 12: Trouble related to the column switch or improper connection with the ETACS-ECU
• Diagnosis code 13: Trouble related to the front-ECU or improper connection with the ETACS-ECU
• Diagnosis code 21: Short circuit in SWS communication line
• Diagnosis code 31: Open circuit in signal line between the SRS-ECU and the ETACS-ECU (impact detection signal)
Diagnosis code 32: Short circuit in signal line between the SRS-ECU and the ETACS-ECU (impact detection signal)

• TROUBLE SYMPTOM CHART
• CHECK TROUBLE BY USING THE INPUT SIGNAL CHECK.
• OPERATION AND FUNCTION QUICK-REFERENCE TABLE FOR INPUT SIGNAL INSPECTION PROCEDURES
SYMPTOM PROCEDURES
• INSPECTION PROCEDURE A-1: Communication with the MUT-II/III is not possible.
• INSPECTION PROCEDURE A-2: When the ignition switch is at the LOCK (OFF) position, the functions do not work normally. Check the ETACS-ECU battery power supply circuit.
TONE ALARM
• INSPECTION PROCEDURE B-1: Ignition key reminder buzzer function does not work. <Vehicles for GCC only>
• INSPECTION PROCEDURE B-2: Lamp reminder buzzer function does not work normally.
CENTRAL DOOR LOCKING SYSTEM
• INSPECTION PROCEDURE C-1: Central door locking system does not work. <LH driver vehicles>
• INSPECTION PROCEDURE C-1: Central door locking system does not work. <RH drive vehicles>
• INSPECTION PROCEDURE C-2: A door or a tailgate can not be locked or unlocked by the central door locking system. <LH drive vehicles>
• INSPECTION PROCEDURE C-2: A door or a tailgate can not be locked or unlocked by the central door locking system. <RH drive vehicles>
• INSPECTION PROCEDURE C-3: The central door locking system can not be operated by means of the front passenger's door key cylinder.
• INSPECTION PROCEDURE C-4: The ignition key reminder buzzer function does not work normally.
• INSPECTION PROCEDURE C-5: The impact detection door unlock function does not function.
POWER WINDOWS
• INSPECTION PROCEDURE D-1: Power windows do not work at all. <except vehicles for Argentina>
• INSPECTION PROCEDURE D-1: Power windows do not work at all. <vehicles for Argentina>
• INSPECTION PROCEDURE D-2: Driver's power window does not work by means of the power window main switch. <except vehicles for Argentina>
• INSPECTION PROCEDURE D-2: Driver's power window does not work by means of the power window main switch. <vehicles for Argentina>
• INSPECTION PROCEDURE D-3: Relevant power window(s) do not work by means of the front and rear passenger's power window sub switches. <LH drive vehicles except for Argentina>
• INSPECTION PROCEDURE D-3: Relevant power window(s) do not work by means of the front and rear passenger's power window sub switches. <LH drive vehicles for Argentina>
• INSPECTION PROCEDURE D-3: Relevant power window(s) do not work by means of the front and rear passenger's power window sub switches. <RH drive vehicles>
• INSPECTION PROCEDURE D-4: Front and/or rear passenger's power window(s) do not work by means of the power window main switch. <LH drive vehicles except for Argentina>
• INSPECTION PROCEDURE D-4: Front and/or rear passenger's power window(s) do not work by means of the power window main switch. <LH drive vehicles for Argentina>
• INSPECTION PROCEDURE D-4: Front and/or rear passenger's power window(s) do not work by means of the power window main switch. <RH drive vehicles>
• INSPECTION PROCEDURE D-5: The power window timer function does not work normally. <except vehicles for Argentina>
• INSPECTION PROCEDURE D-5: The power window timer function does not work normally. <Vehicles for Argentina>
• INSPECTION PROCEDURE D-6: The window glass lowers automatically while it is rising.
• INSPECTION PROCEDURE D-7: Power window anti-trap function does not work normally. <vehicles for Argentina>
KEYLESS ENTRY SYSTEM
• INSPECTION PROCEDURE E-1: Keyless entry system does not work.
• INSPECTION PROCEDURE E-2: Keyless entry hazard warning lamp answerback function or the room lamp answerback function does not work normally.
• INSPECTION PROCEDURE E-3: Encrypted code cannot be registered.
• INSPECTION PROCEDURE E-4: The timer lock function does not work after the doors have been unlocked by the keyless entry system.
SUNROOF
• INSPECTION PROCEDURE F-1: The sunroof does not work at all.
• INSPECTION PROCEDURE F-2: Any of the sunroof switch positions is defective.
• INSPECTION PROCEDURE F-3: Sunroof timer function does not work normally. <except vehicles for Australia>
• INSPECTION PROCEDURE F-3: Sunroof timer function does not work normally. <Vehicles for Australia>
• INSPECTION PROCEDURE F-4: Sunroof anti-trap function does not work normally.
WINDSHIELD WIPER AND WASHER
• INSPECTION PROCEDURE G-1: The windshield wipers does not work at all.
• INSPECTION PROCEDURE G-2: The windshield wipers does not work when the wiper switch is at "INT", "WASHER" or "MIST" position. However, the wipers work at low speed when the switch is at "LO" and "HI" position.
• INSPECTION PROCEDURE G-3: The windshield wipers do not stop at the specified park position
• INSPECTION PROCEDURE G-4: The windshield wipers does not work normally.
• INSPECTION PROCEDURE G-5: The intermittent wiper interval can not be adjusted by operating the windshield intermittent wiper volume control.
• INSPECTION PROCEDURE G-6: The intermittent wiper interval is not changed according to the vehicle speed. <Except vehicles for GCC>
• INSPECTION PROCEDURE G-7: The windshield washer does not work.
REAR WIPER AND WASHER
• INSPECTION PROCEDURE H-1: The rear wiper does not work at all.
• INSPECTION PROCEDURE H-2: The rear wiper does not stop at the specified park position.
• INSPECTION PROCEDURE H-3: When the selector lever is moved to "R" position during the rear wiper operation, the rear wiper does not operate at the continuous mode.
• INSPECTION PROCEDURE H-4: The rear washer does not work.
HEADLAMP WASHER
• INSPECTION PROCEDURE I-1: The headlamp washer does not work.
IGNITION KEY CYLINDER ILLUMINATION LAMP
• INSPECTION PROCEDURE J-1: The ignition key cylinder illumination lamp does not illuminate/extinguish normally.
SEAT BELT WARNING LAMP <VEHICLES FOR AUSTRALIA>
• INSPECTION PROCEDURE K-1: The seat belt warning lamp does not flash normally.
HEADLAMP AND TAIL LAMP
• INSPECTION PROCEDURE L-1: The tail lamps do not illuminate normally.
• INSPECTION PROCEDURE L-2: The low-beam headlamps do not illuminate normally.
• INSPECTION PROCEDURE L-3: The high-beam headlamps do not illuminate normally.
• INSPECTION PROCEDURE L-4: The high-beam and low-beam headlamps do not illuminate when the passing switch is operated.
• INSPECTION PROCEDURE L-5: The headlamp automatic shutdown function does not work normally. <Except vehicles for Australia>
• INSPECTION PROCEDURE L-6: Any of tail lamps, position lamps or licence plate lamp does not illuminate.
•  INSPECTION PROCEDURE L-7: The headlamp(s) do not illuminate. <including high-beam indicator>
FLASHER TIMER
• INSPECTION PROCEDURE M-1: The turn-signal lamps do not illuminate.
• INSPECTION PROCEDURE M-2: The hazard warning lamps do not illuminate.
• INSPECTION PROCEDURE M-3: Any of the turn-signal lamps does not illuminate.
FOG LAMP
• INSPECTION PROCEDURE N-1: The front fog lamps do not illuminate normally.
• INSPECTION PROCEDURE N-2: The rear fog lamps do not illuminate normally. <vehicles for Argentina>
• INSPECTION PROCEDURE N-3: Any of the front fog lamps does not illuminate.
• INSPECTION PROCEDURE N-4: Any of the rear fog lamps does not illuminate. <vehicles for Argentina>
ROOM LAMP
• INSPECTION PROCEDURE O-1: The front or rear room lamp does not illuminate or extinguish normally. <Vehicles without keyless entry system>
• INSPECTION PROCEDURE O-2: The front and rear room lamp do not illuminate or extinguish normally. <Vehicles with keyless entry system>
• INSPECTION PROCEDURE O-3: Interior lamp automatic shutoff function does not work normally. <Vehicles with keyless entry system>
• INSPECTION PROCEDURE O-4: The door-ajar warning lamp does not illuminate/extinguish normally.
INPUT SIGNAL PROCEDURES
• INSPECTION PROCEDURE P-1: The ignition switch (ACC) signal is not received.
• INSPECTION PROCEDURE P-2: The ignition switch (IG1) signal is not received.
• INSPECTION PROCEDURE P-3: The inhibitor switch (reverse position) signal is not received.
• INSPECTION PROCEDURE P-4: The driver's door switch signal is not received. <LH drive vehicles>
• INSPECTION PROCEDURE P-4: The driver's door switch signal is not received. <RH drive vehicles>
• INSPECTION PROCEDURE P-5: The column switch (lighting and turn-signal lamp switch) signal is not received.
• INSPECTION PROCEDURE P-6: The column switch (windshield wiper/washer and rear wiper/washer switch) signal is not received.
• INSPECTION PROCEDURE P-7: The windshield intermittent wiper volume signal is not received.
• INSPECTION PROCEDURE P-8: When the power window main switch is operated, the switch signals are not received. <Vehicles for Argentina>
• INSPECTION PROCEDURE P-9: When the sunroof switch is operated, the switch signals are not received.
• INSPECTION PROCEDURE P-10: The key reminder switch signal is not received.
• INSPECTION PROCEDURE P-11: The hazard warning lamp switch signal is not received.
• INSPECTION PROCEDURE P-12: All the door switch signals are not received. <LH drive vehicles>
• INSPECTION PROCEDURE P-12: All the door switch signals are not received. <RH drive vehicles>
• INSPECTION PROCEDURE P-13: The driver's door lock actuator switch signal is not received. <LH drive vehicles>
• INSPECTION PROCEDURE P-13: The driver's door lock actuator switch signal is not received. <RH drive vehicles>
• INSPECTION PROCEDURE P-14: The vehicle speed signal is not received. <Except vehicles for GCC>
• INSPECTION PROCEDURE P-15: Each switch signal of the keyless entry transmitter is not received.
• INSPECTION PROCEDURE P-16: The front fog lamp switch signal is not received.
• INSPECTION PROCEDURE P-17: The rear fog lamp switch signal is not received. <Vehicles for Argentina>
• INSPECTION PROCEDURE P-18: The interior lamp loaded signal is not detected.
• INSPECTION PROCEDURE P-19: The front passenger’s door lock key cylinder switch signal is not detected. <LH drive vehicles>
• INSPECTION PROCEDURE P-19: The front passenger’s door lock key cylinder switch signal is not detected. <RH drive vehicles>
• INSPECTION PROCEDURE P-20: The passenger’s door switch signal is not received. <Vehicles for Australia>
• CHECK AT ECU TERMINAL
ON-VEHICLE SERVICE
• ADJUSTMENT FUNCTION <VEHICLES WITH KEYLESS ENTRY SYSTEM>
54E SMART WIRING SYSTEM (SWS) USING SWS MONITOR <Except for Hong Kong spec.>
• GENERAL INFORMATION
• SPECIAL TOOLS
TROUBLESHOOTING
• PRIOR TO TROUBLESHOOTING
• STANDARD FLOW OF DIAGNOSIS TROUBLESHOOTING
• HOW TO CONNECT THE SWS MONITOR
• ECU CHECK
• DATA LIST CHECK
• PULSE CHECK
• MUT-II/III DRIVE RECORDER FUNCTION
• TROUBLE SYMPTOM CHART
• CHECK TROUBLE BY USING THE INPUT SIGNAL CHECK
• OPERATION AND FUNCTION QUICK-REFERENCE TABLE FOR INPUT SIGNAL INSPECTION PROCEDURES
SYMPTOM PROCEDURES
• INSPECTION PROCEDURE A-1: Communication with the SWS monitor is not possible.
• INSPECTION PROCEDURE A-2: Communication with the column switch (column-ECU) is not possible.
• INSPECTION PROCEDURE A-3: Communication with the ETACS-ECU is not possible.
• INSPECTION PROCEDURE A-4: Communication with the front-ECU is not possible.
• INSPECTION PROCEDURE A-5: Communication with the power window main switch (power window module) is not possible. <Vehicles for Argentina>
• INSPECTION PROCEDURE A-6: Communication with the sunroof motor assembly (sunroof-ECU) is not possible.
TONE ALARM
• INSPECTION PROCEDURE B-1: Ignition key reminder buzzer function does not work. <Vehicles for GCC>
• INSPECTION PROCEDURE B-2: Lamp reminder buzzer function does not work normally.
CENTRAL DOOR LOCKING SYSTEM
• INSPECTION PROCEDURE C-1: Central door locking system does not work. <LH drive vehicles>
• INSPECTION PROCEDURE C-1: Central door locking system does not work. <RH drive vehicles>
• INSPECTION PROCEDURE C-2: A door or a tailgate can not be locked or unlocked by the central door locking system. <LH drive vehicles>
• INSPECTION PROCEDURE C-2: A door or the tailgate can not be locked or unlocked by the central door locking system. <RH drive vehicles>
• INSPECTION PROCEDURE C-3: The central door locking system can not be operated by means of the front passenger's door key cylinder.
• INSPECTION PROCEDURE C-4: The ignition key reminder function does not work normally.
• INSPECTION PROCEDURE C-5: The impact detection door unlock function does not function.
POWER WINDOWS
• INSPECTION PROCEDURE D-1: Power windows do not work at all. <except vehicles for Argentina>
• INSPECTION PROCEDURE D-1: Power windows do not work at all. <vehicles for Argentina>
• INSPECTION PROCEDURE D-2: Driver's power window does not work by means of the power window main switch. <except vehicles for Argentina>
• INSPECTION PROCEDURE D-2: Driver's power window does not work by means of the power window main switch. <vehicles for Argentina>
• INSPECTION PROCEDURE D-3: Relevant power window(s) do not work by means of the front and rear passenger's power window sub switches. <LH drive vehicles except for Argentina>
• INSPECTION PROCEDURE D-3: Relevant power window(s) do not work by means of the front and rear passenger's power window sub switches. <LH drive vehicles for Argentina>
• INSPECTION PROCEDURE D-3: Relevant power window(s) do not work by means of the front and rear passenger's power window sub switches. <RH drive vehicles>
• INSPECTION PROCEDURE D-4: Front and/or rear passenger's power window(s) do not work by means of the power window main switch. <LH drive vehicles except for Argentina>
• INSPECTION PROCEDURE D-4: Front and/or rear passenger's power window(s) do not work by means of the power window main switch. <LH drive vehicles for Argentina>
• INSPECTION PROCEDURE D-4: Front and/or rear passenger's power window(s) do not work by means of the power window main switch. <RH drive vehicles>
• INSPECTION PROCEDURE D-5: The power window timer function does not work normally. <except vehicles for Argentina>
• INSPECTION PROCEDURE D-5: The power window timer function does not work normally. <Vehicles for Argentina>
• INSPECTION PROCEDURE D-6: The window glass lowers automatically while it is rising.
• INSPECTION PROCEDURE D-7: Power window anti-trap function does not work normally. <vehicles for Argentina>
KEYLESS ENTRY SYSTEM
• INSPECTION PROCEDURE E-1: Keyless entry system does not work.
• INSPECTION PROCEDURE E-2: Keyless entry hazard warning lamp answerback function or the room lamp answerback function does not work normally.
• INSPECTION PROCEDURE E-3: Encrypted code cannot be registered.
• INSPECTION PROCEDURE E-4: The timer lock function does not work after the doors have been unlocked by the keyless entry system.
SUNROOF
• INSPECTION PROCEDURE F-1: The sunroof does not work at all.
• INSPECTION PROCEDURE F-2: Any of the sunroof switch positions is defective.
• INSPECTION PROCEDURE F-3: Sunroof timer function does not work normally. <Except vehicles for Australia>
• INSPECTION PROCEDURE F-4: Sunroof anti-trap function does not work normally.
WINDSHIELD WIPER AND WASHER
• INSPECTION PROCEDURE G-1: The windshield wipers does not work at all.
• INSPECTION PROCEDURE G-2: The windshield wipers does not work when the wiper switch is at "INT", "WASHER" or "MIST" position. However, the wipers work at low speed when the switch is at "LO" and "HI" position.
• INSPECTION PROCEDURE G-3: The windshield wipers do not stop at the specified park position.
• INSPECTION PROCEDURE G-4: The windshield wipers does not work normally.
• INSPECTION PROCEDURE G-5: The intermittent wiper interval can not be adjusted by operating the windshield intermittent wiper volume control.
• INSPECTION PROCEDURE G-6: The intermittent wiper interval is not changed according to the vehicle speed.
• INSPECTION PROCEDURE G-7: The windshield washer does not work.
REAR WIPER AND WASHER
• INSPECTION PROCEDURE H-1: The rear wiper does not work at all.
• INSPECTION PROCEDURE H-2: The rear wiper does not stop at the specified park position.
• INSPECTION PROCEDURE H-3: When the selector lever is moved to "R" position during the rear wiper operation, the rear wiper does not operate at the continuous mode.
• INSPECTION PROCEDURE H-4: The rear washer does not work.
HEADLAMP WASHER
• INSPECTION PROCEDURE I-1: The headlamp washer does not work.
IGNITION KEY CYLINDER ILLUMINATION LAMP
• INSPECTION PROCEDURE J-1: The ignition key cylinder illumination lamp does not illuminate/extinguish normally.
SEAT BELT WARNING LAMP <VEHICLES FOR AUSTRALIA>
• INSPECTION PROCEDURE K-1: The seat belt warning lamp does not flash normally. <Vehicles for Australia>
HEADLAMP AND TAIL LAMP
• INSPECTION PROCEDURE L-1: The headlamps do not illuminate when the lighting switch is at "TAIL" or "PASSING" position, but illuminate only at low beam when the switch is at "HEAD" position. However, the headlamps do not illuminate at high beam.
• INSPECTION PROCEDURE L-2: The tail lamps do not illuminate normally.
• INSPECTION PROCEDURE L-3: The low-beam headlamps do not illuminate normally.
• INSPECTION PROCEDURE L-4: The high-beam headlamps do not illuminate normally.
• INSPECTION PROCEDURE L-5: The high-beam and low-beam headlamps do not illuminate when the passing switch is operated.
• INSPECTION PROCEDURE L-6: The headlamp automatic shutdown function does not work normally. <Except vehicles for Australia>
• INSPECTION PROCEDURE L-7: Any of tail lamps, position lamps or licence plate lamp does not illuminate.
• INSPECTION PROCEDURE L-8: Either of the headlamps or high-beam indicator lamps does not illuminate.
FLASHER TIMER
• INSPECTION PROCEDURE M-1: The turn-signal lamps do not illuminate.
• INSPECTION PROCEDURE M-2: The hazard warning lamps do not illuminate.
• INSPECTION PROCEDURE M-3: Any of the turn-signal lamps does not illuminate.
FOG LAMP
• INSPECTION PROCEDURE N-1: The front fog lamps do not illuminate normally.
• INSPECTION PROCEDURE N-2: The rear fog lamps do not illuminate normally. <Vehicles for Argentina>
• INSPECTION PROCEDURE N-3: Either of the front fog lamp(s) does not illuminate normally.
• INSPECTION PROCEDURE N-4: Any of the rear fog lamps does not illuminate. <Vehicles for Argentina>
ROOM LAMP
• INSPECTION PROCEDURE O-1: The front or rear room lamp does not illuminate or extinguish normally. <Vehicles without keyless entry system>
• INSPECTION PROCEDURE O-2: The front and rear room lamp do not illuminate or extinguish normally. <Vehicles with keyless entry system>
• INSPECTION PROCEDURE O-3: Interior lamp automatic shutoff function does not work normally. <Vehicles with keyless entry system>
• INSPECTION PROCEDURE O-4: The door-ajar warning lamp does not illuminate/extinguish normally.
INPUT SIGNAL PROCEDURES
• INSPECTION PROCEDURE P-1: The ignition switch (ACC) signal is not received.
• INSPECTION PROCEDURE P-2: The ignition switch (IG1) signal is not received.
• INSPECTION PROCEDURE P-3: The inhibitor switch (reverse position) signal is not received.
• INSPECTION PROCEDURE P-4: The driver's door switch signal is not received. <LH drive vehicles>
• INSPECTION PROCEDURE P-4: The driver's door switch signal is not received. <RH drive vehicles>
• INSPECTION PROCEDURE P-5: The column switch (lighting and turn-signal lamp switch) signal is not received.
• INSPECTION PROCEDURE P-6: The column switch (windshield wiper/washer and rear wiper/washer switch) signal is not received.
• INSPECTION PROCEDURE P-7: The windshield intermittent wiper volume signal is not received.
• INSPECTION PROCEDURE P-8: When the power window main switch is operated, the switch signals are not received. <Vehicles for Argentina>
• INSPECTION PROCEDURE P-9: When the sunroof switch is operated, the switch signals are not received.
• INSPECTION PROCEDURE P-10: The front fog lamp switch signal is not received.
• INSPECTION PROCEDURE P-11: The rear fog lamp switch signal is not received.
• INSPECTION PROCEDURE P-12: The key reminder switch signal is not received.
• INSPECTION PROCEDURE P-13: The hazard warning lamp switch signal is not received.
• INSPECTION PROCEDURE P-14: All the door switch signals are not received. <LH drive vehicles>
• INSPECTION PROCEDURE P-14: All the door switch signals are not received. <RH drive vehicles>
• INSPECTION PROCEDURE P-15: The driver's door lock actuator switch signal is not received. <LH drive vehicles>
• INSPECTION PROCEDURE P-15: The driver's door lock actuator switch signal is not received. <RH drive vehicles>
• INSPECTION PROCEDURE P-16: The vehicle speed signal is not received. <Except vehicles for GCC>
• INSPECTION PROCEDURE P-17: Each switch signal of the keyless entry transmitter is not received.
• INSPECTION PROCEDURE P-18: The interior lamp loaded signal is not detected.
• INSPECTION PROCEDURE P-19: The passenger’s door lock key cylinder switch signal is not detected. <LH drive vehicles>
• INSPECTION PROCEDURE P-19: The passenger’s door lock key cylinder switch signal is not detected. <RH drive vehicles>
• INSPECTION PROCEDURE P-20: The passenger’s door switch signal is not received. <Vehicles for Australia>
• CHECK AT ECU TERMINAL
55
55A HEATER, AIR CONDITIONER AND VENTILATION
• SERVICE SPECIFICATIONS
• LUBRICANTS
• SPECIAL TOOLS
TROUBLESHOOTING
• DIAGNOSIS TROUBLESHOOTING FLOW
• SYMPTOM CHART
SYMPTOM PROCEDURES
• INSPECTION PROCEDURE 1: When the Ignition Switch is "ON" the A/C does not Operate.
• INSPECTION PROCEDURE 2: Inside/Outside Air Selection is not possible.
• INSPECTION PROCEDURE 3: When the A/C is Operating, Temperature Inside the Passenger Compartment does not Decrease (Cool Air is not Emitted).
• INSPECTION PROCEDURE 4: Blower Fan and Motor do not Turn.
• INSPECTION PROCEDURE 5: Blower Air Amount cannot be Changed.
• INSPECTION PROCEDURE 6: The A/C Indicator Flashes.
• INSPECTION PROCEDURE 8: Rear Window Defogger Function does not Operate.
• INSPECTION PROCEDURE 8: Rear Window Defogger Timer Function does not Operate.
• INSPECTION PROCEDURE 9: Malfunction of the A/C-ECU Power Supply System.
• CHECK AT ECU TERMINAL
ON-VEHICLE SERVICE
• SIGHT GLASS REFRIGERANT LEVEL TEST
• MAGNETIC CLUTCH TEST
• COMPRESSOR DRIVE BELT ADJUSTMENT
• SIMPLE INSPECTION OF THE A/C PRESSURE SENSOR
• CHARGING
• CORRECTING LOW REFRIGERANT LEVEL IN CASE THE SERVICE CAN IN USED
• DISCHARGING SYSTEM
• REFILLING OF OIL IN THE A/C SYSTEM
• PERFORMANCE TEST
• REFRIGERANT LEAK REPAIR PROCEDURE
• COMPRESSOR NOISE CHECK
• POWER RELAY CHECK
• IDLE-UP OPERATION CHECK
HEATER CONTROL ASSEMBLY AND A/C SWITCH
• REMOVAL AND INSTALLATION
• INSPECTION
•  DISASSEMBLY AND ASSEMBLY
HEATER UNIT, HEATER CORE, BLOWER ASSEMBLY AND EVAPORATOR UNIT
•  REMOVAL AND INSTALLATION
• DISASSEMBLY AND ASSEMBLY
• DISASSEMBLY AND ASSEMBLY
BLOWER ASSEMBLY AND RESISTOR
• REMOVAL AND INSTALLATION
• INSPECTION
EVAPORATOR ASSEMBLY
• REMOVAL AND INSTALLATION
• INSPECTION
COMPRESSOR ASSEMBLY AND TENSION PULLEY
• REMOVAL AND INSTALLATION
• INSPECTION
• DISASSEMBLY AND ASSEMBLY
• INSPECTION
CONDENSER AND CONDENSER FAN MOTOR
• REMOVAL AND INSTALLATION
• INSPECTION
REFRIGERANT LINE
• REMOVAL AND INSTALLATION
VENTILATORS
• REMOVAL AND INSTALLATION
55B AUTOMATIC AIR CONDITIONER
• SERVICE SPECIFICATIONS
• LUBRICANTS
• SPECIAL TOOL
TROUBLESHOOTING
• DIAGNOSIS TROUBLESHOOTING FLOW
• DIAGNOSIS FUNCTION
• DIAGNOSIS CODE CHART
DIAGNOSTIC TROUBLE CODE PROCEDURES
• Diagnosis code No.11, 12: Interior temperature sensor system
• Diagnosis code 13, 14: Outside thermo sensor system
• Diagnosis code 15, 16: Heater water temperature sensor system
• Diagnosis code 21, 22: Air thermo sensor system
• Diagnosis code 31: Air mixing door control motor and potentiometer sensor system
• Diagnosis code 32: Mode selection damper control motor and potentiometer sensor system
• Diagnosis code 41: Air mixing door control motor and potentiometer activating system
• Diagnosis code 42: Mode selection damper control motor and potentiometer activating system
• TROUBLE SYMPTOM CHART
SYMPTOM PROCEDURES
• INSPECTION PROCEDURE 1: Communication with the MUT-II/III is not possible.
• INSPECTION PROCEDURE 2: The air conditioner does not work at all.
• INSPECTION PROCEDURE 3: A/C outlet air temperature cannot be set.
• INSPECTION PROCEDURE 4: The blower does not work.
• INSPECTION PROCEDURE 5: The blower air volume cannot be changed.
• INSPECTION PROCEDURE 6: When sunlight intensity changes, air outlet temperature does not Change.
• INSPECTION PROCEDURE 7: The A/C indicator flashes.
• INSPECTION PROCEDURE 8: The outside/inside air changeover is impossible.
• INSPECTION PROCEDURE 9: Rear Window Defogger function does not operate.
• INSPECTION PROCEDURE 10: Malfunction of the A/C-ECU power supply system.
• DATA LIST REFERENCE TABLE
• ACTUATOR TEST TABLE
• CHECK AT ENGINE-A/T ECU TERMINALS
• CHECK AT A/C-ECU TERMINALS
ON-VEHICLE SERVICE
• IDLE-UP OPERATION CHECK <2000-DOHC>
• CLEAN AIR FILTER REPLACEMENT PROCEDURE <VEHICLES FOR SOUTH AFRICA>
AUTOMATIC AIR CONDITIONER PANEL ASSEMBLY (A/C-ECU)
• REMOVAL AND INSTALLATION
HEATER UNIT
• REMOVAL AND INSTALLATION
• DISASSEMBLY AND ASSEMBLY
AIR MIXING DOOR MOTOR, AIR OUTLET CHANGEOVER DAMPER MOTOR AND BLOWER MOTOR
• REMOVAL AND INSTALLATION
• INSPECTION
ROOM TEMPERATURE SENSOR AND HEATER WATER TEMPERATURE SENSOR
• REMOVAL AND INSTALLATION
• INSPECTION
PHOTO SENSOR
• REMOVAL AND INSTALLATION
• INSPECTION
AMBIENT TEMPERATURE SENSOR
• INSPECTION
EVAPORATOR ASSEMBLY
• REMOVAL AND INSTALLATION
• INSPECTION
COMPRESSOR ASSEMBLY AND TENSION PULLEY
• REMOVAL AND INSTALLATION
• INSPECTION
• DISASSEMBLY AND ASSEMBLY
• INSPECTION
CONDENSER AND CONDENSER FAN MOTOR
• REMOVAL AND INSTALLATION <2400 FOR SOUTH AFRICA>
• REMOVAL AND INSTALLATION <2000-SOHC>
• REMOVAL AND INSTALLATION <2000- DOHC>
• REMOVAL AND INSTALLATION <2400 FOR HONG KONG>
• INSPECTION
OTHER PARTS
• OTHER PARTS
70 COMPONENT LOCATIONS
• ECU
• RELAY
• SENSOR
• SOLENOID AND SOLENOID VALVE
• INSPECTION CONNECTOR
• FUSIBLE LINK AND FUSE
• EARTH CABLE
• EARTH
80 CONFIGURATION DIAGRAMS
OVERALL CONFIGURATION DIAGRAM
• OVERALL CONFIGURATION DIAGRAM <L.H. drive vehicles>
• OVERALL CONFIGURATION DIAGRAM <R.H. drive vehicles>
ENGINE COMPARTMENT
• ENGINE COMPARTMENT <4G63>
• ENGINE COMPARTMENT <4G64, 4G69>
ENGINE AND TRANSMISSION
• ENGINE AND TRANSMISSION <4G63-SOHC>
• ENGINE AND TRANSMISSION <4G63-DOHC>
• ENGINE AND TRANSMISSION <4G64>
• ENGINE AND TRANSMISSION <4G69>
DASH PANEL
• DASH PANEL <L.H. drive vehicles>
• DASH PANEL <R.H. drive vehicles>
FLOOR AND ROOF
• FLOOR AND ROOF <L.H. drive vehicles>
• FLOOR AND ROOF <R.H. drive vehicles>
DOOR
• DOOR <L.H. drive vehicles>
• DOOR <R.H. drive vehicles>
• TAILGATE
90 CIRCUIT DIAGRAMS
• J/B
J/C
• J/C <L.H. drive vehicles>
• J/C <R.H. drive vehicles>
• CENTRALIZED JUNCTION
POWER DISTRIBUTION SYSTEM
• POWER DISTRIBUTION SYSTEM <L.H. drive vehicles>
• POWER DISTRIBUTION SYSTEM <R.H. drive vehicles for Hong Kong spec.>
• POWER DISTRIBUTION SYSTEM <R.H. drive vehicles (Except for Hong Kong spec.)>
• STARTING SYSTEM
IGNITION SYSTEM
• IGNITION SYSTEM <Except 4G69>
• IGNITION SYSTEM <4G69>
CHARGING SYSTEM
• CHARGING SYSTEM <Except 4G69>
• CHARGING SYSTEM <4G69>
ENGINE CONTROL SYSTEM
• ENGINE CONTROL SYSTEM <4G63-SOHC>
• ENGINE CONTROL SYSTEM <4G63-DOHC>
• ENGINE CONTROL SYSTEM <4G64 (L.H. drive vehicles)>
• ENGINE CONTROL SYSTEM <4G64 (R.H. drive vehicles)>
• ENGINE CONTROL SYSTEM <4G69 (L.H. drive vehicles)>
• ENGINE CONTROL SYSTEM <4G69 (R.H. drive vehicles for Hong Kong spec.>
• ENGINE CONTROL SYSTEM <4G69 (R.H. drive vehicles (Except for Hong Kong spec.))>
• COOLING SYSTEM
INVECS-II 4A/T
• INVECS-II 4A/T <4G63>
• INVECS-II 4A/T <4G64 (L.H. drive vehicles)>
• INVECS-II 4A/T <4G64 (R.H. drive vehicles)>
• INVECS-II 4A/T <4G69 (L.H. drive vehicles)>
• INVECS-II 4A/T <4G69 (R.H. drive vehicles for Hong Kong spec.)>
• INVECS-II 4A/T <4G69 (R.H. drive vehicles (Except for Hong Kong spec.))>
• INVECS-II 5A/T <Vehicles for Hong Kong spec.>
HEADLAMP
• HEADLAMP <L.H. drive vehicles>
• HEADLAMP <R.H. drive vehicles for Hong Kong spec. (Discharge headlamp)>
• HEADLAMP <R.H. drive vehicles for Hong Kong spec. (Except discharge headlamp)>
• HEADLAMP <R.H. drive vehicles (Except for Hong Kong spec.)>
TAIL LAMP, POSITION LAMP, LICENCE PLATE LAMP AND LIGHTING MONITOR BUZZER
• TAIL LAMP, POSITION LAMP, LICENCE PLATE LAMP AND LIGHTING MONITOR BUZZER <L.H. drive vehicles>
• TAIL LAMP, POSITION LAMP, LICENCE PLATE LAMP AND LIGHTING MONITOR BUZZER <R.H. drive vehicles for Hong Kong spec. (4G63)>
• TAIL LAMP, POSITION LAMP, LICENCE PLATE LAMP AND LIGHTING MONITOR BUZZER <R.H. drive vehicles for Hong Kong spec. (4G69)>
• TAIL LAMP, POSITION LAMP, LICENCE PLATE LAMP AND LIGHTING MONITOR BUZZER <R.H. drive vehicles (Except for Hong Kong spec.)>
FRONT FOG LAMP
• FRONT FOG LAMP <L.H. drive vehicles>
• FRONT FOG LAMP <R.H. drive vehicles for Hong Kong spec.>
• FRONT FOG LAMP <R.H. drive vehicles (Except for Hong Kong spec.)>
• REAR FOG LAMP <Vehicles for Argentina>
• REAR FOG LAMP <Vehicles for Hong Kong spec.>
FRONT ROOM LAMP, REAR ROOM LAMP AND IGNITION KEY CYLINDER ILLUMINATION LAMP
• FRONT ROOM LAMP, REAR ROOM LAMP AND IGNITION KEY CYLINDER ILLUMINATION LAMP <L.H. drive vehicles without keyless entry system>
• FRONT ROOM LAMP, REAR ROOM LAMP AND IGNITION KEY CYLINDER ILLUMINATION LAMP <R.H. drive vehicles without keyless entry system>
• FRONT ROOM LAMP, REAR ROOM LAMP AND IGNITION KEY CYLINDER ILLUMINATION LAMP <L.H. drive vehicles with keyless entry system>
• FRONT ROOM LAMP, REAR ROOM LAMP AND IGNITION KEY CYLINDER ILLUMINATION LAMP <R.H. drive vehicles for Hong Kong spec. with keyless entry system>
• FRONT ROOM LAMP, REAR ROOM LAMP AND IGNITION KEY CYLINDER ILLUMINATION LAMP <R.H. drive vehicles with keyless entry system (Except for Hong Kong spec.)>
GLOVE BOX LAMP
• GLOVE BOX LAMP <L.H. drive vehicles>
• GLOVE BOX LAMP <R.H. drive vehicles>
HEADLAMP LEVELLING SYSTEM
• HEADLAMP LEVELING SYSTEM <Vehicles for Argentina and GCC>
• HEADLAMP LEVELLING SYSTEM <Vehicles for Hong Kong spec.>
TURN-SIGNAL LAMP AND HAZARD WARNING LAMP
• TURN-SIGNAL LAMP AND HAZARD WARNING LAMP <L.H. drive vehicles>
• TURN-SIGNAL LAMP AND HAZARD WARNING LAMP <R.H. drive vehicles for Hong Kong spec.>
• TURN-SIGNAL LAMP AND HAZARD WARNING LAMP <R.H. drive vehicles (Except for Hong Kong spec.)>
BACK-UP LAMP
• BACK-UP LAMP <L.H.drive vehicles>
• BACK-UP LAMP <R.H. drive vehicles for Hong Kong spec.>
• BACK-UP LAMP <R.H. drive vehicles (Except for Hong Kong spec.>
STOP LAMP
• STOP LAMP <L.H. drive vehicles>
• STOP LAMP <R.H. drive vehicles>
• HORN
METER AND GAUGE
• METER AND GAUGE <L.H. drive vehicles>
• METER AND GAUGE <R.H. drive vehicles for Hong Kong spec.>
• METER AND GAUGE <R.H. drive vehicles (Except for Hong Kong spec.)>
WARNING LAMP
• FUEL WARNING LAMP, OIL PRESSURE WARNING LAMP AND BRAKE WARNING LAMP <L.H. drive vehicles> SEAT BELT WARNING LAMP <Vehicles for GCC>
• FUEL WARNING LAMP, OIL PRESSURE WARNING LAMP, BRAKE WARNING LAMP AND SEAT BELT WARNING LAMP <R.H. drive vehicles for Hong Kong spec.>
• FUEL WARNING LAMP, OIL PRESSURE WARNING LAMP AND BRAKE WARNING LAMP <R.H. drive vehicles (Except for Hong Kong spec.)>
• SEAT BELT WARNING LAMP <Vehicles for Australia and New Zealand (4G69)>
POWER WINDOWS
• POWER WINDOWS <L.H. drive vehicles for Argentina>
• POWER WINDOWS <L.H. drive vehicles (Except for Argentina)>
• POWER WINDOWS <R.H. drive vehicles for Hong Kong spec.>
• POWER WINDOWS <R.H. drive vehicles (Except for Hong Kong spec.)>
CENTRAL DOOR LOCKING SYSTEM
• CENTRAL DOOR LOCKING SYSTEM <L.H. drive vehicles without keyless entry system>
• CENTRAL DOOR LOCKING SYSTEM <R.H. drive vehicles without keyless entry system>
• CENTRAL DOOR LOCKING SYSTEM <L.H. drive vehicles with keyless entry system>
• CENTRAL DOOR LOCKING SYSTEM <R.H. drive vehicles with keyless entry system for Hong Kong spec.>
• CENTRAL DOOR LOCKING SYSTEM <R.H. drive vehicles with keyless entry system (Except for Hong Kong spec.)>
MANUAL AIR CONDITIONER
• MANUAL AIR CONDITIONER <L.H. drive vehicles>
• MANUAL AIR CONDITIONER <R.H. drive vehicles>
• AUTOMATIC AIR CONDITIONER
WINDSHIELD WIPER AND WASHER
• WINDSHIELD WIPER AND WASHER <L.H. drive vehicles>
• WINDSHIELD WIPER AND WASHER <R.H. drive vehicles for Hong Kong spec.>
• WINDSHIELD WIPER AND WASHER <R.H. drive vehicles (Except for Hong Kong spec.)>
REAR WIPER AND WASHER
• REAR WIPER AND WASHER <L.H. drive vehicles>
• REAR WIPER AND WASHER <R.H. drive vehicles for Hong Kong spec.>
• REAR WIPER AND WASHER <R.H. drive vehicles (Except for Hong Kong spec.)>
HEADLAMP WASHER
• HEADLAMP WASHER <L.H. drive vehicles>
• HEADLAMP WASHER <R.H. drive vehicles>
REMOTE CONTROLLED MIRROR
• REMOTE CONTROLLED MIRROR <L.H. drive vehicles>
• REMOTE CONTROLLED MIRROR <R.H. drive vehicles>
• ELECTRIC RETRACTABLE REMOTE CONTROLLED MIRROR <Vehicles for Hong Kong spec.>
REAR WINDOW DEFOGGER
• REAR WINDOW DEFOGGER <L.H. drive vehicles>
• REAR WINDOW DEFOGGER <R.H. drive vehicles>
AUDIO SYSTEM
• AUDIO SYSTEM <L.H. drive vehicles for Argentina>
• AUDIO SYSTEM <L.H. drive vehicles (Except for Argentina)>
• AUDIO SYSTEM <R.H. drive vehicles for Hong Kong spec.>
• AUDIO SYSTEM <R.H. drive vehicles (Except for Hong Kong spec.)>
• SPARE CONNECTOR (FOR NAVIGATION SYSTEM)
ACCESSORY SOCKET
• ACCESSORY SOCKET <L.H. drive vehicles>
• ACCESSORY SOCKET <R.H. drive vehicles>
CIGARETTE LIGHTER
• CIGARETTE LIGHTER <L.H. drive vehicles>
• CIGARETTE LIGHTER <R.H. drive vehicles>
CLOCK
• CLOCK <L.H. drive vehicles>
• CLOCK <R.H. drive vehicles for Hong Kong spec.>
• CLOCK <R.H. drive vehicles (Except for Hong Kong spec.)>
ANTI-SKID BRAKING SYSTEM (ABS)
• ANTI-SKID BRAKING SYSTEM (ABS) <L.H. drive vehicles>
• ANTI-SKID BRAKING SYSTEM (ABS) <R.H. drive vehicles>
AUTO-CRUISE CONTROL SYSTEM
• AUTO-CRUISE CONTROL SYSTEM <4G64 (L.H. drive vehicles)>
• AUTO-CRUISE CONTROL SYSTEM <4G64 (R.H. drive vehicles)>
• AUTO-CRUISE CONTROL SYSTEM <4G69 (L.H. drive vehicles)>
• AUTO-CRUISE CONTROL SYSTEM <4G69 (R.H. drive vehicles)>
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
• SUPPLEMENTAL RESTRAINT SYSTEM (SRS) <L.H. drive vehicles>
• SUPPLEMENTAL RESTRAINT SYSTEM (SRS) <R.H. drive vehicles for Hong Kong spec.>
• SUPPLEMENTAL RESTRAINT SYSTEM (SRS) <R.H. drive vehicles (Except for Hong Kong spec.)>
SUNROOF
• SUNROOF <L.H. drive vehicles>
• SUNROOF <R.H. drive vehicles for Hong Kong spec.>
• SUNROOF <R.H. drive vehicles (Except for Hong Kong spec.)>
• SECURITY ALARM <Vehicles for Hong Kong spec.>
IMMOBILIZER SYSTEM
• IMMOBILIZER SYSTEM <Vehicles for GCC>
• IMMOBILIZER SYSTEM <Vehicles for Australia, New Zealand (4G69) and South Africa>
IGNITION KEY REMINDER BUZZER
• IGNITION KEY REMINDER BUZZER <L.H. drive vehicles>
• IGNITION KEY REMINDER BUZZER <R.H. drive vehicles>
• SPEED ALARM BUZZER <Vehicles for GCC>
• DOOR AJAR WARNING BUZZER <Vehicles for Hong Kong spec.>
RHEOSTAT
• RHEOSTAT <L.H. drive vehicles>
• RHEOSTAT <R.H. drive vehicles>
• HEATED SEAT <Vehicles for Argentina>
SPARE CONNECTOR (FOR FRONT FOG LAMP)
• SPARE CONNECTOR (FOR FRONT FOG LAMP) <L.H. drive vehicles>
• SPARE CONNECTOR (FOR FRONT FOG LAMP) <R.H. drive vehicles>
• SPARE CONNECTOR (MULTI-PURPOSE)
• SPARE CONNECTOR (FOR REMOTE CONTROL POLE, REMOTE CONTROL ENGINE STARTER)
• SPARE CONNECTOR (FOR CORNER SENSOR)